Portable Circular Power Saws
Twenty years of CPSC NEISS emergency-room records for this consumer product category, combined with demographic breakdowns, multi-year injury trends, and matching recall notices.
Home Communication & Entertainment · CPSC Code 832
Down 23% over 5 years
The verdict
Portable Circular Power Saws carry a danger score of 39/100 (low risk), driven by roughly 11,861 ER-treated injuries a year that are declining by about 23% over the last five years.
- 39/100
- danger score (low risk)
- 11,861
- ER visits per year (avg)
- 9.1%
- end in hospital admission
- 45-54
- most-injured age group
Every figure is rendered from the CPSC NEISS record for product code 832 - last data year 2024.
PlainSafety danger score
How this 39/100 score is built
The score is computed from four CPSC-derived factors for portable circular power saws - no opinion, no editorializing:
- Injury volume11,861 ER visits/yr
- Severity (hospitalization rate)9.1%
- Fatality rate0.00%
- 5-year trend-23%
See the full methodology for the exact weighting of each factor.
What the CPSC Data Shows
Portable Circular Power Saws (CPSC product code 832, in the Home Communication & Entertainment category) generate an estimated 11,861 emergency-room visits every year in the United States, adding up to roughly 237,213 ER-treated injuries across the 20-year span from 2005 to 2024. PlainSafety derives a danger score of 39/100 for this category (low risk), combining raw injury volume, demographic reach, severity of outcome, and multi-year trend. The five-year trajectory shows that injury counts are declining by about 23% over the last five years, with the busiest year on record being 2008 (15,856 estimated ER visits) and the quietest 2021 (7,868 estimated visits).
The single most common ER diagnosis for portable circular power saws is laceration to the finger, accounting for approximately 94,866 visits across the 20-year NEISS window, followed by amputation to the finger (22,475 cases). The 45-54 age group absorbs the largest share of injuries, about 49,721 cases over the NEISS window, and males appear slightly more often than the opposite sex in that cohort. Severity outcomes from the NEISS disposition field show that 9.1% of ER visits involving this product end in hospital admission or transfer.
Beyond the hospital-sampled NEISS projections, this page also aggregates 24 consumer incident reports filed directly on SaferProducts.gov, plus 20 anonymized ER narratives - together forming a layered picture of how portable circular power saws fail in real households. Every figure on this page comes from CPSC-published data: NEISS projects national estimates from a probability sample of about 100 U.S. hospital emergency departments, while SaferProducts.gov collects voluntary reports from consumers, manufacturers, and clinicians. The danger score, trend indicators, and demographic breakdowns update automatically when CPSC releases a new yearly NEISS file, which is why this page is dated 2024-12-31. For regulatory context, consult CPSC recall notices and the SaferProducts.gov public database linked below.
Annual Injury Estimates (2005–2024)
Source: CPSC NEISS national estimates CPSC NEISS national estimates Injuries represent ER-treated cases only
Who Gets Injured?
| Age Group | Male | Female | Total |
|---|---|---|---|
| 0-4 | 270 | 230 | |
| 5-14 | 1,922 | 167 | |
| 15-24 | 18,476 | 879 | |
| 25-34 | 33,860 | 1,933 | |
| 35-44 | 42,316 | 2,194 | |
| 45-54 | 46,458 | 3,263 | |
| 55-64 | 43,082 | 1,376 | |
| 65-74 | 25,805 | 810 | |
| 75+ | 13,790 | 376 |
Most Common Injuries
| Body Part | Diagnosis | Est. Injuries |
|---|---|---|
| Finger | Laceration | |
| Finger | Amputation | |
| Hand | Laceration | |
| Finger | Fracture | |
| Upper Leg | Laceration | |
| Lower Arm | Laceration | |
| Eyeball | Contusions, Abr. | |
| Eyeball | Foreign Body | |
| Finger | Avulsion | |
| Lower Leg | Laceration | |
| Knee | Laceration | |
| Wrist | Laceration | |
| Foot | Laceration | |
| Hand | Fracture | |
| Toe | Laceration |
Severity Breakdown
ER Visit Narratives
Real anonymized emergency room reports from the CPSC NEISS database.
59YOF WAS USING A ROTARY SAW AND ACCIDENTALLY CUT HER INDEX FINGER. DX: LACERATION OF INDEX FINGER
75YOM PRESENTS WITH LACERATIONS TO HIS LEFT 4TH AND 5TH FINGERS AFTER CUTTING HIMSELF WITH A CIRCULAR SAW, PRESENTS WITH HEAVY BLEEDING AND TAKES *** DX: OPEN FRACTURE OF FINGER OF LEFT HAND AND A LACERATION OF LEFT RING FINGER
57YOM WAS USING A CIRCULAR SAW AND CUT HIS LEFT FOREARM DX: ARM LACERATION
51YOM LAC TO FINGER WHEN SLIPPED USING A CIRCULAR SAW AT HOMEDX FINGER AVULSION
73 YOM REPORTS INJURY TO THE BACK OF HIS L RING FINGER FROM A CIRCULAR SAW. ALSO C/O EARWAX. LACERATION REPAIR PERFORMED. CERUMIN IMPACTION IRRIGATION PERFORMED. DX: LACERATION L RING FINGER; CERUMEN IMPACTION BILATERAL EXTERNAL AUDITORY CANALS.
86YOM TAKES *** AND WAS USING A CIRCULAR SAW TODAY WHILE BUILDING A RAMP WHEN THE SAW SLIPPED CUTTING HIM ON THE LEFT INDEX FINGER DX: EXTENSOR TENDON LACERATION OF FINGER
34 YOM WAS DOING A HOME DIY PROJECT WHEN HIS CIRCULAR SAW KICKED BACK AND PATIENT ACCIDENTALLY SUSTAINED A LACERATION TO HIS LEFT SECOND FINGER. DX: LACERATION LEFT INDEX FINGER.
35YOM WAS USING A CIRCULAR SAW WHERE THE SAFETY FAILED AND MOVED ACROSS THE FLOOR CUTTING HIS TOE DX: LACERATION OF TOE
41YOM ACCIDENTALLY CUT MIDDLE 2 FINGERS W/ CIRCULAR SAW DX: OPEN FRACTURE OF FINGERS
74YOM BROUGNT IN BY EMS DUE TO THE FOLLOWING: THE PATIENT WAS USING A CIRCULAR SAW WHEN IT POPPED BACK ON HIM CAUSING A MEDIAL LACERATION TO THE RIGHT LEG. DX:LACERATION OF RIGHT LOWER EXTREMITY.
68 YOM CUT R 3-5 FINGERS ON CIRCULAR SAW DX; FINGER AMPUTATIONS
72 YOM WAS USING A CIRCULAR SAW TO CUT WOOD TODAY AND ACCIDENTALLY CUT THE FIRST TWO FINGERS OF LEFT HAND. DX: RIGHT 2ND AND 3RD FINGER OPEN FRACTURES WITH EXTENSIVE SOFT TISSUE INJURY, RIGHT 2ND AND 3RD DIGIT AVULSION
Consumer Incident Reports
Reports filed by consumers on SaferProducts.gov.
While cutting 2x4 with a Craftsman model 315.108470 circular saw the trigger switch stuck in the ON position and would not release. Had to pull the power cord plug to turn off the saw.
I have a Craftsman evolv circular saw cordless 18V. I took it out of the box used it and it kicked out almost causing injury. On closer inspection I realized the saw runs backwards. I took it too Sears and they agreed that it was a very dangerous condition. However they would not deal with it. They claimed they did not sell the product and I had to Call Craftsman directly.
The lower safety guard of the circular saw sticks in the open position exposing the blade. I was using the saw for a home project. No injury occurred.
FACTS On 03/20/21 I purchased a Hyper Tough (corded) circular saw from Wal-Mart in Eufaula, Alabama. Hyper Tough 120 V 12 AMP 7-1/4 inch corded circular saw model # AQ10019G. UPC Code 8952618126. I did not notice that the protective guard on the Hyper Tough saw leaves a significant portion of the blade exposed in the front (several teeth). My sons [REDACTED] circular saw is designed much better, and his blade guard fully covers the cutting blade. I also did not notice how weak the return spring on the guard cover was on the Hyper Tough saw. It does not snap the blade guard cover back in place like my sons [REDACTED] saw. On 04/02/21 while cutting a board using my Hyper Tough circular saw, I was severely injured. My wife was holding the board. I am extremely dominant right-handed. I was crouched down doing the cutting. I was using two hands to run the saw, with my right hand operating the trigger and safety. The saw made a loud popping sound and kicked backward into the air, with a force hard enough to snatch it completely out of my hands. The saw struck me in the head, and landed on my right thumb, cutting it 95 percent off my hand. The inner skin was all that held my thumb on. The poorly designed blade cover allowed the injury to happen. The return spring failed to allow the blade cover to close, even if it did not completely close. Why was the saw blade still spinning long enough to sever my right thumb if my right hand was completely off the saw trigger and safety? I was hospitalized due to the injury. Two separate surgeries were required to re-attach my thumb, bones, tendons, and nerves. I had four screws and one pin holding my thumb in place. On 05/21/21, I had the long push pin in the end of my thumb removed. On 06/18/21, I had the four screws in the side of my thumb removed. The bones, and tendons appear to be healing. As of today - 08/25/21, my thumb still appears to be swollen, mangled, scarred, and completely numb from the cut line upward. It
I reported over a month ago on report number: [REDACTED] but still receive no further solution on the bad and dangerous product. Please review I reported as the product was dangerous as I got hurt. I also demand the manufacturer, Skilsaw, replace or refund my purchase.
I am writing to report a serious safety incident that occurred while using a Festool Track Saw, model TS 55 FEQ-F-Plus (No. 576708), on July 8th, 2023. During the use of the tool to trim the edge of a door, a malfunction occurred, which resulted in a dangerous situation leading to severe personal injury. Description of Incident: At the time of the incident, I was using the Festool Track Saw as intended to make a cut along the edge of a door. While the tool was in operation, an unexpected issue arose (a resistance in the tool), causing me to remove the saw toward the top of the guide rail. However, the plunge mechanism did not self-retract, leaving the saw blade fully exposed. Subsequently, a kickback occurred, causing the exposed blade to accelerate backwards, resulting in a partial amputation of two fingers on my left hand. Contributing Factors: Tool Safety Malfunction: It appears that the malfunction may have originated from the tool's motor, the plunge mechanism or the viewing window, leading to the failure of the automatic blade retraction and exposing the blade during operation. Kickback Risk: The unexpected blade exposure and subsequent kickback put the operator at a high risk of serious injury, as was evident in my case. Injuries Incurred: The incident resulted in the partial amputation of two fingers on my left hand, which required immediate medical attention and subsequent treatment. Actions Taken: Following the accident, I sought immediate medical attention at [REDACTED] Hospital (Atlanta, GA), where my injuries were assessed and treated by medical professionals. I have the relevant medical records, including details of the injuries and treatment received. Photographic Documentation: Attached to this report, will send you photographs and a video of the Festool Track Saw involved in the incident. Additionally, pictures of the door material and the accident scene have been included for reference. Recommendations: Considering the se
While cutting flooring materials, the saw began to emit an unusual odor and then sparks came from the vents. I immediately unplugged the cord and brought the saw, smoking, outside. A few moments later, after going inside to ventilate the room, I found the saw engulfed in flames in the yard, there was a small grass fire which we extinguished.
Using the saw standing to the right of it and it collapsed to the right of me and cut me by my little finger near the bone. I am on blood thinners so was quite frightened.
Showing 8 of 24 reports.
Product Recalls
Search for active and past recalls related to portable circular power saws on the CPSC website.
Frequently Asked Questions
How dangerous are portable circular power saws?
Based on 20 years of CPSC data, portable circular power saws have a danger score of 39/100 (low risk). An estimated 11,861 ER-treated injuries occur annually in the U.S. related to this product category.
What are the most common injuries from portable circular power saws?
The most common injury is laceration to the finger, accounting for approximately 94,866 injuries over 20 years.
Are injuries from portable circular power saws increasing or decreasing?
Down 23% over 5 years.
Who is most at risk for portable circular power saws injuries?
The 45-54 age group accounts for the most injuries, with approximately 49,721 cases recorded over 20 years. Males are more frequently injured in this age group.
What happens when someone is injured by portable circular power saws?
Of all ER visits involving portable circular power saws, approximately 9.1% result in hospital admission. The majority of patients (90.9%) are treated and released from the emergency department.
How can I report a safety problem with portable circular power saws?
You can file a consumer incident report at SaferProducts.gov, the official CPSC reporting portal. Reports help the CPSC identify emerging hazards and trigger investigations or recalls. You can also call the CPSC hotline at 1-800-638-2772.
Related Products in Home Communication & Entertainment
Safety Guides
What this means for you
Treat the 39/100 score as relative risk between products, not your personal odds of injury.
- See where this category ranks against every other tracked product. Full rankings
- Injuries cluster in the 45-54 age group, take extra care if that describes your household.
- Check for active recalls on this product before you assume it is safe. CPSC recalls
NEISS estimates ER-treated injuries from a national probability sample of hospitals; they do not capture injuries treated elsewhere or not treated at all.
Data: CPSC National Electronic Injury Surveillance System (NEISS) 2005–2024 and SaferProducts.gov consumer incident reports. Injury estimates are based on a nationally representative probability sample of U.S. hospital emergency departments. This page is for informational purposes only and is not affiliated with the CPSC.
Read our methodology - how this data is sourced, scored, and verified.