Portable Food Or Beverage Coolers
Twenty years of CPSC NEISS emergency-room records for this consumer product category, combined with demographic breakdowns, multi-year injury trends, and matching recall notices.
Sports Protective Equipment & Gear · CPSC Code 3250
Stable over 5 years
The verdict
Portable Food Or Beverage Coolers carry a danger score of 36/100 (low risk), driven by roughly 4,919 ER-treated injuries a year that are roughly flat over the last five years.
- 36/100
- danger score (low risk)
- 4,919
- ER visits per year (avg)
- 4.5%
- end in hospital admission
- 35-44
- most-injured age group
Every figure is rendered from the CPSC NEISS record for product code 3250 - last data year 2024.
PlainSafety danger score
How this 36/100 score is built
The score is computed from four CPSC-derived factors for portable food or beverage coolers - no opinion, no editorializing:
- Injury volume4,919 ER visits/yr
- Severity (hospitalization rate)4.5%
- Fatality rate0.00%
- 5-year trend-9%
See the full methodology for the exact weighting of each factor.
What the CPSC Data Shows
Portable Food Or Beverage Coolers (CPSC product code 3250, in the Sports Protective Equipment & Gear category) generate an estimated 4,919 emergency-room visits every year in the United States, adding up to roughly 98,373 ER-treated injuries across the 20-year span from 2005 to 2024. PlainSafety derives a danger score of 36/100 for this category (low risk), combining raw injury volume, demographic reach, severity of outcome, and multi-year trend. The five-year trajectory shows that injury counts are roughly flat over the last five years, with the busiest year on record being 2012 (5,965 estimated ER visits) and the quietest 2008 (3,482 estimated visits).
The single most common ER diagnosis for portable food or beverage coolers is strain, sprain to the lower trunk, accounting for approximately 10,664 visits across the 20-year NEISS window, followed by internal injury to the head (5,305 cases). The 35-44 age group absorbs the largest share of injuries, about 17,644 cases over the NEISS window, and males appear slightly more often than the opposite sex in that cohort. Severity outcomes from the NEISS disposition field show that 4.5% of ER visits involving this product end in hospital admission or transfer.
Beyond the hospital-sampled NEISS projections, this page also aggregates 27 consumer incident reports filed directly on SaferProducts.gov, plus 20 anonymized ER narratives - together forming a layered picture of how portable food or beverage coolers fail in real households. Every figure on this page comes from CPSC-published data: NEISS projects national estimates from a probability sample of about 100 U.S. hospital emergency departments, while SaferProducts.gov collects voluntary reports from consumers, manufacturers, and clinicians. The danger score, trend indicators, and demographic breakdowns update automatically when CPSC releases a new yearly NEISS file, which is why this page is dated 2024-12-31. For regulatory context, consult CPSC recall notices and the SaferProducts.gov public database linked below.
Annual Injury Estimates (2005–2024)
Source: CPSC NEISS national estimates CPSC NEISS national estimates Injuries represent ER-treated cases only
Who Gets Injured?
| Age Group | Male | Female | Total |
|---|---|---|---|
| 0-4 | 4,355 | 2,638 | |
| 5-14 | 4,570 | 2,622 | |
| 15-24 | 4,708 | 5,333 | |
| 25-34 | 6,681 | 5,848 | |
| 35-44 | 9,185 | 8,459 | |
| 45-54 | 7,772 | 7,547 | |
| 55-64 | 6,869 | 6,074 | |
| 65-74 | 3,483 | 4,705 | |
| 75+ | 3,784 | 3,733 |
Most Common Injuries
| Body Part | Diagnosis | Est. Injuries |
|---|---|---|
| Lower Trunk | Strain, Sprain | |
| Head | Internal Injury | |
| Lower Trunk | Other | |
| Upper Trunk | Contusions, Abr. | |
| Face | Laceration | |
| Upper Trunk | Other | |
| Shoulder | Strain, Sprain | |
| Upper Trunk | Fracture | |
| Finger | Laceration | |
| Foot | Contusions, Abr. | |
| Upper Trunk | Strain, Sprain | |
| All Parts Body | Poisoning | |
| Toe | Fracture | |
| Ankle | Strain, Sprain | |
| Lower Trunk | Contusions, Abr. |
Severity Breakdown
ER Visit Narratives
Real anonymized emergency room reports from the CPSC NEISS database.
74YOM FELL FROM SEATED POSITION, STRUCK BACK OF HEAD C/O HEAD PAIN. SAT ON COOLER AND COOLER TIPPED HE FELL BACK AND HIT HEAD. DX: CLOSED HEAD INJURY, FALL
53YOM WAS MOVING A COOLER YESTERDAY AND HAS LOW BACK PAIN TODAY. DX: LOW BACK PAIN
57 YOM GOT UP FROM BED AND STUBBED HIS LEFT FIFTH TOE ON A *** COOLER. DX: FRACTURE OF LEFT FIFTH TOE
2YOF, FELL OVER COOLER, SCRAPED FINGERS ON CONCRETE, , ABRAION KNEE, WOUND BOTTOM LIP DX: NAIL AVULSION
83YOF C/O FALL. WAS MOVING A COOLER WHEN SHE FELL BACK AND HIT HER HEAD ON CEMENT. SMALL HEMATOMA ON SCALP. SUPERFICIAL ABRASION ON LEFT KNEE. SCANS ARE NEGATIVE. DX: CLOSED HEAD INJURY
16 YOF UNLOADING COOLER FROM BUS AT TENNIS TOURNAMENT, MASHED R MIDDLE FINGER DX; FINGER LAC
71YOF WAS CARRYING A COOLER AND HER FOOT GOT CAUGHT IN THE STRAP OF THE COOLER CAUSING HER TO FALL ONTO A PORCH DX: FALL; NASAL FRACTURE; LEFT PERIORBITAL HEMATOMA
75YOF WAS WALKING AND GOT HER LEFT FOOT STUCK BETWEEN TWO BENCHES AND SHE LOST HER BALANCE AND FELL. SHE STATES EARLIER IN THE DAY HER HUSBAND WAS ADDING LARGE ICE BLOCKS INTO A COOLER WHEN 1 FELL ONTO HER RIGHT ANKLE. DX: FALL; LEFT KNEE PAIN; LEFT HIP PAIN; LEFT ANKLE PAIN; RIGHT ANKLE PAIN
^41YOM TO ER FOR LEFT ELBOW PAIN, PT SAYS WAS LIFTING A HEAVY COOLER UP W/ SOME FRIENDS UP INT A VEHICLE & HE FELT A POP IN LEFT ELBOW & HAD IMMEDIATE PAIN DX ELBOW STRAIN LEFT
45 YOM PASSED OUT, FELL HIT HEAD ON COOLER. DX SYNCOPE, SCALP CONTUSION
87YOM, WALKING UPSTAIRS LOST FOOTING ON THE THIRD STEP UP AND FELL BACKWARD AGAINST THE COOLER DX: ABRASION OF RIGHT ELBOW
30YOF WAS CARRYING A HEAVY COOLER AND DEVELOPED PAIN ACROSS CHEST DX: CHEST PAIN
Consumer Incident Reports
Reports filed by consumers on SaferProducts.gov.
I sustained a traumatic injury, avulsion laceration of the soft tissue of distal phalanx, 5th finger, right hand. The plastic handle caught my finger, pinched it and sliced off the soft tissue. I also have a chip fracture of the distal phalanx bone.
I bought a reach in cooler for my restaurant and the only thing holding on the door of 50 lbs is the trim plastic and it broke and hit my employee in the head giving her concussion bleeding in her head after hitting her. The door will never hold the way it is built and is unsafe to be on the market pitchers in closed of the little piece of plastic that holds the door on.
The consumer stated that the product has a retractable telescoping handle that collapsed while the product is being used. 06/2016) The consumer stated that he was trying to roll the cooler down the ramp to his boat. The handle collapsed and the cooler fell over to the left causing the consumer to fall over. When the cooler is moved by holding the handle with one hand and the cooler with the other hand, the handle will twist to the side. The consumer stated that the handle on the product cannot handle the weight of the cooler. (06/28/2016) The consumer contacted the firm to advise them of the issue. He was advised that they know that there is a problem and that the handle was in for a re-design. The consumer was assigned incident reference number-[REDACTED] (07/2016) The consumer was advised in July that they were sending him a replacement cooler. Per the consumer, the replacement cooler is the same as the original cooler with the same problem. (08/01/2016) The consumer contacted the firm to advised them that he had received the cooler but it had the same problem. The consumer received a reply that the product has a warranty for one year. He was also advised that there is a one time replacement that had already been done. No injuries.
Aluminum badge on Colman cooler bent causing cut to stomach. Could have resulted in stitches had I not been wearing a sweatshirt. This is the second time there was an issue. First time last year it caught my shirt causing it to rip. I folded over the sharp edge/corner the first time. The opposite corner became bent as it must have shifted in the back of my truck and caught on something causing it to lift/bend resulting in cut when removing cooler.
My wife's finger was cut in half to the bone and almost amputated on an Igloo 90 Qt. Flip & Tow Rolling Coolers. She is currently experiencing paralysis in the fingertip.
I ordered the RovR 45 ice chest in May and used it for a week. The cooler weighs 37 pounds empty, and fully loaded with ice and food tops 60 pounds. The handle is expandable, and similar to ones found on rolling suitcases. My experience with taking the cooler up or down stairs, loaded or empty, was the same. The weight of the cooler causes the handle to suddenly jerk to fully extended from the two section setting I was using. Because of the weight when the cooler drops, due to the handle expanding the weight shifts affecting my balance on the stairs. I have explained this to RovR customer support as a part of a return request asking them to take a look at this unit in particular, or all of their similar units as I believe this is a safety issue and a liability for RovR. The following are emails regarding this issue and customer reviews indicating that this is not an isolated issue.
I bought a Coleman power chill iceless 12-volt cooler model #5644 on Jan. 21, 2011 at Wal-mart in Poway CA. This model plugs into a cigarette lighter or to a 120V AC power supply. I have use the unit for the past six months while camping. I pluged in in using the cigarette liter in my 34' ft motor home. With in a short time and not realizing it the plug started to melt and over heat. Fortunately we found it before it started a fire in the motorhome. The plug was too hot to touch and the plastic was melting. The fuse is in the cigarette plug and it did not cut the power. I tried it again using the AC power adapter and again the plug became red hot. Needless to say we stopped using the unit right away. I receive a burn to my fingers. I look up simular complaints on the internet and found many people are having the same experence. In some cases they sent the unit still under warranty back to Coleman and they repaired it only to have the same problem again. Coleman wants me to send the parts back to them so they can send out new ones and I can repair it. I told them with all the complaints I have seen on the internet that I am no longe confident the product is safe, not only from electrical shock but fire hazard. It appears Coleman is doing nothing to correct the problem other then giving the consumer new replacement parts that are still defective. When I tried to return the cooler to the store it was past there 90 day return policy, but was told that they are receiving about one a week in returns.
Re: Safety Latches on Picnic Cooler Lids Dear Sirs and Madams: I am a retired engineer who worked for 23 years for the [REDACTED] in Wichita Kansas. During my time with [REDACTED](1967 through 1989) I was for several years the design engineering manager for thermal products (picnic coolers and jugs). In the early 1970s the CPSC brought to our attention that the latches on all of our larger picnic coolers could be hazardous to small children. You might remember that at one time old, discarded refrigerators with solid latching doors became deadly traps for kids. View your publication [REDACTED]. [REDACTED] had a proven, reliable latching system for all of our metal bodied, plastic lined coolers. We had never had one instance where a kid was injured by a [REDACTED]cooler and I personally did not believe that we posed a risk. We were building more than a million of this type of product annually. I traveled to DC to go before the CPSC and was instructed that we must change our designs. On returning from the DC meeting I ran a test with smaller children. We fixed several sizes of coolers so that each one had breathing holes and put these in a room with younger children and, without instructions (to the kids), simply watched. The kids were young enough that the latches were a mystery but they eventually unlocked the coolers. The kids soon opened the lids and got in the coolers. The kids hid in the coolers. Eventually kids sat on the lid when another kid was in the cooler. They would have found a way to lock another kid in the cooler. I was convinced that we had to change. [REDACTED] then changed the design of all medium sized and larger coolers so that the lid of the cooler could be pushed open from the inside with minimal force. We never saw any problems with the use or popularity of the coolers with the safety latch. All of this happened 50 years ago. Now it seems that you have either changed your standards or the manufacturers of pi
Showing 8 of 27 reports.
Product Recalls
Search for active and past recalls related to portable food or beverage coolers on the CPSC website.
Frequently Asked Questions
How dangerous are portable food or beverage coolers?
Based on 20 years of CPSC data, portable food or beverage coolers have a danger score of 36/100 (low risk). An estimated 4,919 ER-treated injuries occur annually in the U.S. related to this product category.
What are the most common injuries from portable food or beverage coolers?
The most common injury is strain, sprain to the lower trunk, accounting for approximately 10,664 injuries over 20 years.
Are injuries from portable food or beverage coolers increasing or decreasing?
Stable over 5 years.
Who is most at risk for portable food or beverage coolers injuries?
The 35-44 age group accounts for the most injuries, with approximately 17,644 cases recorded over 20 years. Males are more frequently injured in this age group.
What happens when someone is injured by portable food or beverage coolers?
Of all ER visits involving portable food or beverage coolers, approximately 4.5% result in hospital admission. The majority of patients (95.5%) are treated and released from the emergency department.
How can I report a safety problem with portable food or beverage coolers?
You can file a consumer incident report at SaferProducts.gov, the official CPSC reporting portal. Reports help the CPSC identify emerging hazards and trigger investigations or recalls. You can also call the CPSC hotline at 1-800-638-2772.
Related Products in Sports Protective Equipment & Gear
Safety Guides
What this means for you
Treat the 36/100 score as relative risk between products, not your personal odds of injury.
- See where this category ranks against every other tracked product. Full rankings
- Injuries cluster in the 35-44 age group, take extra care if that describes your household.
- Check for active recalls on this product before you assume it is safe. CPSC recalls
NEISS estimates ER-treated injuries from a national probability sample of hospitals; they do not capture injuries treated elsewhere or not treated at all.
Data: CPSC National Electronic Injury Surveillance System (NEISS) 2005–2024 and SaferProducts.gov consumer incident reports. Injury estimates are based on a nationally representative probability sample of U.S. hospital emergency departments. This page is for informational purposes only and is not affiliated with the CPSC.
Read our methodology - how this data is sourced, scored, and verified.