35
CPSC NEISS Data 2005–2024

Air Compressors (separate)

Twenty years of CPSC NEISS emergency-room records for this consumer product category, combined with demographic breakdowns, multi-year injury trends, and matching recall notices.

Home Communication & Entertainment · CPSC Code 823

Down 10% over 5 years

The verdict

Air Compressors (separate) carry a danger score of 35/100 (low risk), driven by roughly 2,521 ER-treated injuries a year that are declining by about 10% over the last five years.

35/100
danger score (low risk)
2,521
ER visits per year (avg)
6.0%
end in hospital admission
35-44
most-injured age group

Every figure is rendered from the CPSC NEISS record for product code 823 - last data year 2024.

PlainSafety danger score

0/100100/10035/100
PlainSafety danger score

Source: CPSC NEISS danger-score model As of 2024

How this 35/100 score is built

The score is computed from four CPSC-derived factors for air compressors (separate) - no opinion, no editorializing:

  • Injury volume2,521 ER visits/yr
  • Severity (hospitalization rate)6.0%
  • Fatality rate0.00%
  • 5-year trend-10%

See the full methodology for the exact weighting of each factor.

What the CPSC Data Shows

Air Compressors (separate) (CPSC product code 823, in the Home Communication & Entertainment category) generate an estimated 2,521 emergency-room visits every year in the United States, adding up to roughly 50,417 ER-treated injuries across the 20-year span from 2005 to 2024. PlainSafety derives a danger score of 35/100 for this category (low risk), combining raw injury volume, demographic reach, severity of outcome, and multi-year trend. The five-year trajectory shows that injury counts are declining by about 10% over the last five years, with the busiest year on record being 2013 (3,425 estimated ER visits) and the quietest 2020 (1,818 estimated visits).

The single most common ER diagnosis for air compressors (separate) is laceration to the finger, accounting for approximately 3,479 visits across the 20-year NEISS window, followed by strain, sprain to the lower trunk (3,166 cases). The 35-44 age group absorbs the largest share of injuries, about 8,497 cases over the NEISS window, and males appear slightly more often than the opposite sex in that cohort. Severity outcomes from the NEISS disposition field show that 6.0% of ER visits involving this product end in hospital admission or transfer.

Beyond the hospital-sampled NEISS projections, this page also aggregates 82 consumer incident reports filed directly on SaferProducts.gov, plus 20 anonymized ER narratives - together forming a layered picture of how air compressors (separate) fail in real households. Every figure on this page comes from CPSC-published data: NEISS projects national estimates from a probability sample of about 100 U.S. hospital emergency departments, while SaferProducts.gov collects voluntary reports from consumers, manufacturers, and clinicians. The danger score, trend indicators, and demographic breakdowns update automatically when CPSC releases a new yearly NEISS file, which is why this page is dated 2024-12-31. For regulatory context, consult CPSC recall notices and the SaferProducts.gov public database linked below.

2,521
Injuries / Year
6.0%
Hospitalization Rate
0.00%
Fatality Rate

Annual Injury Estimates (2005–2024)

2K2K3K3K4K4K 20052008201120142017202020232024 3K
Estimated annual emergency-room visits for Air Compressors (separate), CPSC NEISS

Source: CPSC NEISS national injury estimates As of 2024

Source: CPSC NEISS national estimates CPSC NEISS national estimates Injuries represent ER-treated cases only

Who Gets Injured?

Age Group Male Female Total
0-4 1,168 340 1,508
5-14 1,746 635 2,381
15-24 4,286 934 5,220
25-34 6,420 1,635 8,055
35-44 7,086 1,411 8,497
45-54 6,886 1,419 8,305
55-64 6,454 1,287 7,741
65-74 3,696 758 4,454
75+ 3,913 337 4,250

Most Common Injuries

Body Part Diagnosis Est. Injuries
Finger Laceration 3,479
Lower Trunk Strain, Sprain 3,166
Finger Fracture 2,324
Eyeball Foreign Body 2,095
Lower Trunk Other 2,024
Eyeball Contusions, Abr. 1,819
Face Laceration 1,718
Head Internal Injury 1,469
Foot Contusions, Abr. 1,310
Hand Laceration 1,267
Head Laceration 1,165
Hand Contusions, Abr. 1,114
Upper Trunk Fracture 1,098
Eyeball Other 1,001
Lower Arm Laceration 883

Severity Breakdown

Treated/examined And Released 93.0% (46,902)
Treated And Admitted/hospitalized 4.3% (2,186)
Treated And Transferred 1.6% (791)
Left Without Being Seen 0.7% (352)
Unknown, Not Stated 0.2% (93)
Held For Observation 0.2% (83)

ER Visit Narratives

Real anonymized emergency room reports from the CPSC NEISS database.

Age 25 · Male · Upper Arm · Strain, Sprain · 2024

25YOM PRESENTS TO ED W/ RT ANTERIOR SHOUDLER PAIN. WAS PULL STARTING COMPRESSOR 2 DAYS AGO , VAPORLOCKED AS HE WAS PULLING PULL CORD W/ RT ARM ADN GENERALIZED RT SHOULDER PAIN WORSENED IN LAST 2 DAYS. DX: INJURY TO BICEPS BRACHII MUSCLE

Age 55 · Male · Head · Internal Injury · 2024

55YOM PRESENTS AFTER A COMPRESSOR HIT HIM IN THE HEAD AND HE SLIPPED ON THE FLOOR FALLING BACK INTO IT; HAS ABRASIONS TO THE SCALP, NECK, AND UPPER BACK AND A LACERATION TO THE RIGHT SIDE OF HIS FACE AND CHIN. DX: SUBDURAL HEMORRHAGE AND CLOSED HEAD INJURY

Age 60 · Male · Eyeball · Other · 2024

60YOM-PATIENT HERE WITH HIS WIFE FOR EVALUATION OF FOREIGN BODY SENSATION TO THE RIGHT EYE. HE WAS USING AN AIR COMPRESSOR TO BLOW THE BUGS OFF OF HIS GRILL AT HOME. SHORTLY AFTER THAT HAPPENED HE HAD A FOREIGN BODY SENSATION TO THE RIGHT EYE. DX: CORNEAL IRRITATION OF RIGHT EYE

Age 78 · Male · Head · Laceration · 2024

78 YOM TRIPPED AND FELL HIT HEAD ON AIR COMPRESSER HIT THIGH ON TABLE DX: HEAD LAC THIGH LAC

Age 28 · Male · Toe · Fracture · 2024

28YOM STATES THAT HE DROPPED A LARGE AIR COMPRESSOR ONTO HIS LEFT GREAT TOE DX: OPEN FRACTURE OF TOE; AVULSION OF TOENAIL

Age 27 · Female · Lower Arm · Contusions, Abr. · 2024

27YOF COMPLAINS OF LEFT MID FOREARM PAIN, RADIAL ASPECT AND LEFT WRIST PAIN AFTER SHE DROPPED A AIR COMPRESSOR ON HER LEFT FOREARM. DX: CONTUSION OF LEFT FOREARM

Age 71 · Male · Hand · Laceration · 2024

71YOM, C/O CUT RIGHT HAND WHILE WORKING ON AIR COMPRESSOR, FAN TURNED ON SLICED RIGHT HAND DX: RIGHT HAND LACERATION

Age 55 · Male · Lower Leg · Other · 2024

55 YOM STATE A COUPLE DAYS AN AIR COMPRESSOR FELL ONTO HIS RIGHT LOWER EXTREMITY. DX: LEG SWELLING. PT ELOPED

Age 19 · Male · Finger · Fracture · 2024

19YOM C/O FRACTURED FINGER S/P PT STATES HE WAS WORKING WITH AN AIR HOSE AND IT HIT HIS RING FINGER. PT REPORTS THE AIR COMPRESSOR MACHINE WAS NOT ON AND NO AIR PR PRESSURE WAS RELEASTED. DX: INJURY OF FINGER OF RIGHT HAND; OPEN NONDISPLACED FRACTURE OF RIGHT RING FINGER

Age 30 · Female · Lower Trunk · Strain, Sprain · 2024

30 YOF WAS CARRYING A 30-40LB AIR COMPRESSOR AND TWEAKED HER BACK. DX: LUMBAR STRAIN, LUMBAR RADICULOPATHY

Age 20 · Male · Hand · Fracture · 2024

20 YOM HURT HAND WORKING ON AIR COMPRESSOR WITH WRENCH DX CLOSED FX HAND

Age 55 · Male · Ear · Laceration · 2024

55YOM WAS REPAIRING A HOME AIR COMPRESSOR AT HOME & IT FELL GRAZING PTS LEFT EAR & PT SUSTAINED LACERATION OF LEFT EAR, PT LEFT, PT LEFT AMA DX COMPLEX LACERATION OF LEFT EAR

Consumer Incident Reports

Reports filed by consumers on SaferProducts.gov.

9/4/2014 · Injury, No First Aid or Medical Attention Received · SHANGHAI MASTER PLASTIC PRODUCTS CO., LTD. · Pennsylvania

I was using a Shanghai Master Plastic Products high-pressure "bounce house" blower in my basement for airflow to dry a clothing garment. This unit was purchased brand-new and is less than two years old. It has only been used intermittently, and has been used less than twenty hours of operation. Four hours went by, and the basement filled with smoke and the blower was making an odd noise. I ran down and unplugged it and opened doors and windows to ventilate the acrid smoke out of the house. The control box, containing a capacitor, switch, and wiring, which is mounted to the side of the motor, was melting and smoking heavily, and fire was showing present inside the plastic housing. Being near an outside door, I was able to remove the unit from the house and place it safely outdoors. After the fire was out and the unit had cooled, I cut the power cord to ensure nobody else would plug the unit in. I disassembled the control box that had caught fire and found burned, melted blobs of wiring and the capacitor was melted into a puddle of plastic inside the control box. ***the unit is equipped with (and clearly marked as containing,) thermal protection, a circuit breaker, and a GFCI plug, NONE of which tripped.*** If I had not been nearby, the house would have burned down. My partner was asleep in the bedroom at the time, which is located directly above the spot where the unit was located when it caught fire. I took pictures of the damage. I cannot locate contact information for the manufacturer.

8/7/2014 · Incident, No Injury · The Home Depot · Florida

I have a Husky 30 gallon upright air compressor model # 835 522. I had just turned the unit on and was unrolling the air line to fill a tire. Came back into barn to get air chuck and the unit was still running but was blowing flames out of the vent holes around the motor and compressor. I unplugged the unit and the fire went out. I am checking with Home Depot about possible warranty before I dismantle and examine unit for ignition source and cause of fire. No injuries or property damage. * I am a Detective / Fire Investigator with the Florida State Fire Marshal's Office*.

8/5/2011 · Incident, No Injury · Sears Holdings Management Corporation · California

Consumer stated that while his son was using the compressor the motor caught fire, consumer stated that he didnot know how long his son was using it for or what events led up to the fire. Caller stated that there was no known incidents before. Caller stated that his son stated that he throw a towel or tarp over it to smother fire. The incident left the unit charred and the plastic part on the motor melted. His son took it back to the store and was advised of the charge to replace the motor. Caller advised that the unit had similar problems of Release #11-117. Caller feels that this unit should be added to the incidents that had occurred.

8/30/2025 · Incident, No Injury · Shanxi Shengxuan E-Commerce Co., Ltd. dba SAXAYWWD · Arizona

Item was in the box in my car and it exploded causing my mini van to catch fire. Car is a total loss. No personal injuries as car was in a parking lot with no occupants. It had been used to top off the tire PSI from 29 to 34 on one tire and from 30 to 34 on another tire. Then left to cool for an hour before putting away in box. The connecting tube sometimes would get hot where it screws into the battery power source so always let it cool before packaging. Fire dept called to scene. I have photos and documentation.

8/25/2015 · Incident, No Injury · Sears Holdings Management Corporation · Georgia

Craftsman air compressor model# 921.164710 purchased in late 2011. The motor caught fire during operation, had to be put out with a fire extinguisher.

8/23/2012 · Incident, No Injury · Sears Holdings Management Corporation · Michigan

In June, 2010, I received a Craftsman air compressor (#00915215000 Mfr. model #15215) as a gift. I have used it very sparingly at my "up north" home. It has been used less than a dozen times all told. My son needed it (July 4th) to inflate a tow tube for the boat. when he turned it on he was shocked so hard that he collapsed to the ground - even the GFI didn't trip. My electrician friend came over and, not believing me, tried it and got the exact same reaction. the then put his meter on it and told me that the circuitry was running thru the metal outside parts. When I contacted Sears repair, their only concern was that I did not purchase the "insurance policy" for mechanical failure. I am concerned that some one will get killed. Both my son, and the electrician were barefoot, on the cement basement floor. If a person is not going to ground, they are safe, but if they are "grounded", they are in mortal danger. Thank God the floor was dry! Sears, obviously needs to be prodded in to action. If you need my correspondence with them, email me and I will forward it to you.

8/15/2022 · Incident, No Injury · CAMPBELL HAUSFELD/SCOTT FETZER COMPANY · California

08-14-2022 Catastrophic failure of air regulator. Campbell Hausfeld Oiless Compressor #DC080100 Purchased new, Walmart, March 30 2019. Used once or twice a month, [REDACTED], inflate car and bike tires. On Aug 14, 2022, turn on compressor, takes about 2 minutes to pressurize tank to 140psi. Auto shut off at factory pre-set pressure of 140 psi. Attached air hose and tire inflator. Turned my back to get bicycle and heard the sound of what I thought was the air hose coming lose. I heard something hitting the back wall of my garage. I checked the compressure and noticed the knob for the air regulator was missing. Upon close inspection, I noticed part of the air regulator housing had sheared off, where it is attached inside of the plus/minus knob. Upon 20/20 hindsight, I had noticed the tank would lose pressure over a period of days/weeks. This valve may have been defective from day 1. I have since replace the air regulator with one from [REDACTED]. I no longer have a slow leak of air pressure."

8/1/2011 · Incident, No Injury · CAMPBELL HAUSFELD/SCOTT FETZER COMPANY · Idaho

Consumer said that her husband plugged the electric cord into the electric outlet turned the machine ‘on’. Consumer said that the machine was running for 30 seconds when exploded and the motor blade blew up and flew away out the garage. No injury Consumer feels that the air compressors fan could pose a laceration hazard. Consumer said that the only way to reach the mfr is online. Consumer did not have a computer or access to the internet. Consumer additional comment: Subsequently sent digital pictures and copy of receipt to mfr from laptop. Manufacturer sent a new cover and pump. The cooling fan on the replacement still does not have any type of clip or nut in place to keep this from happening again.

Showing 8 of 82 reports.

Product Recalls

Search for active and past recalls related to air compressors (separate) on the CPSC website.

Frequently Asked Questions

How dangerous are air compressors (separate)?

Based on 20 years of CPSC data, air compressors (separate) have a danger score of 35/100 (low risk). An estimated 2,521 ER-treated injuries occur annually in the U.S. related to this product category.

What are the most common injuries from air compressors (separate)?

The most common injury is laceration to the finger, accounting for approximately 3,479 injuries over 20 years.

Are injuries from air compressors (separate) increasing or decreasing?

Down 10% over 5 years.

Who is most at risk for air compressors (separate) injuries?

The 35-44 age group accounts for the most injuries, with approximately 8,497 cases recorded over 20 years. Males are more frequently injured in this age group.

What happens when someone is injured by air compressors (separate)?

Of all ER visits involving air compressors (separate), approximately 6.0% result in hospital admission. The majority of patients (94.0%) are treated and released from the emergency department.

How can I report a safety problem with air compressors (separate)?

You can file a consumer incident report at SaferProducts.gov, the official CPSC reporting portal. Reports help the CPSC identify emerging hazards and trigger investigations or recalls. You can also call the CPSC hotline at 1-800-638-2772.

Safety Guides

What this means for you

Treat the 35/100 score as relative risk between products, not your personal odds of injury.

  • See where this category ranks against every other tracked product. Full rankings
  • Injuries cluster in the 35-44 age group, take extra care if that describes your household.
  • Check for active recalls on this product before you assume it is safe. CPSC recalls

NEISS estimates ER-treated injuries from a national probability sample of hospitals; they do not capture injuries treated elsewhere or not treated at all.

Data: CPSC National Electronic Injury Surveillance System (NEISS) 2005–2024 and SaferProducts.gov consumer incident reports. Injury estimates are based on a nationally representative probability sample of U.S. hospital emergency departments. This page is for informational purposes only and is not affiliated with the CPSC.