49
CPSC NEISS Data 2005–2024

Propane, Lp Or Butane Gas Tanks Or Fittings

Twenty years of CPSC NEISS emergency-room records for this consumer product category, combined with demographic breakdowns, multi-year injury trends, and matching recall notices.

Laundry & Household Appliances · CPSC Code 131

Up 41% over 5 years

The verdict

Propane, Lp Or Butane Gas Tanks Or Fittings carry a danger score of 49/100 (moderate risk), driven by roughly 3,343 ER-treated injuries a year that are rising by about 41% over the last five years.

49/100
danger score (moderate risk)
3,343
ER visits per year (avg)
16.4%
end in hospital admission
55-64
most-injured age group

Every figure is rendered from the CPSC NEISS record for product code 131 - last data year 2024.

PlainSafety danger score

0/100100/10049/100
PlainSafety danger score

Source: CPSC NEISS danger-score model As of 2024

How this 49/100 score is built

The score is computed from four CPSC-derived factors for propane, lp or butane gas tanks or fittings - no opinion, no editorializing:

  • Injury volume3,343 ER visits/yr
  • Severity (hospitalization rate)16.4%
  • Fatality rate0.61%
  • 5-year trend+41%

See the full methodology for the exact weighting of each factor.

What the CPSC Data Shows

Propane, Lp Or Butane Gas Tanks Or Fittings (CPSC product code 131, in the Laundry & Household Appliances category) generate an estimated 3,343 emergency-room visits every year in the United States, adding up to roughly 66,866 ER-treated injuries across the 20-year span from 2005 to 2024. PlainSafety derives a danger score of 49/100 for this category (moderate risk), combining raw injury volume, demographic reach, severity of outcome, and multi-year trend. The five-year trajectory shows that injury counts are rising by about 41% over the last five years, with the busiest year on record being 2024 (6,452 estimated ER visits) and the quietest 2006 (2,089 estimated visits).

The single most common ER diagnosis for propane, lp or butane gas tanks or fittings is burns, thermal to the face, accounting for approximately 8,776 visits across the 20-year NEISS window, followed by anoxia to the all parts body (4,060 cases). The 55-64 age group absorbs the largest share of injuries, about 11,534 cases over the NEISS window, and males appear slightly more often than the opposite sex in that cohort. Severity outcomes from the NEISS disposition field show that 16.4% of ER visits involving this product end in hospital admission or transfer, and a small fraction (0.61%) result in fatality.

Beyond the hospital-sampled NEISS projections, this page also aggregates 43 consumer incident reports filed directly on SaferProducts.gov, plus 20 anonymized ER narratives - together forming a layered picture of how propane, lp or butane gas tanks or fittings fail in real households. Every figure on this page comes from CPSC-published data: NEISS projects national estimates from a probability sample of about 100 U.S. hospital emergency departments, while SaferProducts.gov collects voluntary reports from consumers, manufacturers, and clinicians. The danger score, trend indicators, and demographic breakdowns update automatically when CPSC releases a new yearly NEISS file, which is why this page is dated 2024-12-31. For regulatory context, consult CPSC recall notices and the SaferProducts.gov public database linked below.

3,343
Injuries / Year
16.4%
Hospitalization Rate
0.61%
Fatality Rate

Annual Injury Estimates (2005–2024)

1K2K3K4K5K6K7K 20052008201120142017202020232024 6K
Estimated annual emergency-room visits for Propane, Lp Or Butane Gas Tanks Or Fittings, CPSC NEISS

Source: CPSC NEISS national injury estimates As of 2024

Source: CPSC NEISS national estimates CPSC NEISS national estimates Injuries represent ER-treated cases only

Who Gets Injured?

Age Group Male Female Total
0-4 747 599 1,346
5-14 1,438 1,218 2,656
15-24 5,649 2,029 7,678
25-34 7,440 2,789 10,229
35-44 7,694 2,850 10,544
45-54 8,151 3,211 11,390
55-64 9,361 2,173 11,534
65-74 5,102 1,335 6,437
75+ 3,877 1,016 4,893

Most Common Injuries

Body Part Diagnosis Est. Injuries
Face Burns, Thermal 8,776
All Parts Body Anoxia 4,060
Lower Trunk Strain, Sprain 3,501
Hand Burns, Thermal 2,706
Lower Arm Burns, Thermal 2,700
Toe Fracture 2,274
All Parts Body Poisoning 2,160
Lower Trunk Other 2,098
Lower Leg Burns, Thermal 2,044
Finger Laceration 1,660
Head Internal Injury 1,498
Face Laceration 1,295
Upper Trunk Other 1,265
Foot Contusions, Abr. 1,254
Upper Trunk Contusions, Abr. 1,004

Severity Breakdown

Treated/examined And Released 79.1% (52,915)
Treated And Admitted/hospitalized 11.0% (7,387)
Treated And Transferred 7.0% (4,680)
Left Without Being Seen 1.8% (1,210)
Fatality Incl. Doa, Died In Er 0.7% (449)
Held For Observation 0.3% (220)

ER Visit Narratives

Real anonymized emergency room reports from the CPSC NEISS database.

Age 37 · Male · Lower Trunk · Nerve Damage · 2024

37YOM STATES LOW BACK PAIN AFTER LIFTING A EMPTY PROPANE BOTTLE. DX: LUMBAGO WITH SCIATIC, RIGHT SIDE, ABNORMAL FINDINGS.

Age 80 · Male · Upper Trunk · Strain, Sprain · 2024

80YOM STS L UPPER BACK PAIN FOR 3 DAYS AFTER WENT TO LIFT A PROPANE TANK TODAY DX THORACIC STRAIN CERVICAL MUSCLE STRAIN

Age 40 · Male · Wrist · Burns, Thermal · 2024

40YOM WAS CHANGING A PROPANE TANK FOR HIS HEATER INSIDE HIS TENT WHEN IT CAUGHT FIRE CAUSING BURNS TO BOTH WRISTS, BURNS TO HIS HANDS, BURNS TO THE FACE AND BLISTERING TO HIS NOSE. DX: BURNS INVOLVING 10% OF BODY SURFACE

Age 85 · Male · Head · Laceration · 2024

85YOM BROUGHT IN BY HIS SPOUSE AFTER COMPLAINING OF HITTING HIS HEAD ON SOMETHING. PATIENT REPORTS HE WAS WALKING WHEN HE SLIPPED ON SOME ICE AND HIT HIS HEAD ON A PROPANE BOTTLE. DX: LACERATION ON THE ANTERIOR LEFT SCALP.

Age 47 · Male · Lower Leg · Burns, Thermal · 2024

47YOM PRESENT TO ED AS TRAUMA NINE FOR BURN AT HOME.PT STATES HE USED HEROIN PRIOR TO ACCIDENT.PT WAS TRYING TO CHANGE OUT HIS PROPANE TANK IN HIS TRAILER WHEN A FIRE BROKE OUT.PTS LES WERE BURNED,GENITAL AREA BURNED,BODY HAIRS SINGED ON CHEST,BEARD,HAIR ON HEAD.FIRE DEPARTMENT WAS AT THE SCENE.DX:THERMAL BURNS OF MULTIPLE SITES

Age 63 · Female · Wrist · Strain, Sprain · 2024

63YOF WAS LIFTING A PROPANE TANK THREE DAYS AGO AND FELT A POP AND SUSTAINED AN INJURY TO HER RIGHT WRIST DX: RIGHT WRIST SPRAIN

Age 47 · Male · Face · Burns, Thermal · 2024

47YOM PRESENTS WITH A BURN TO HIS FACE AND RIGHT ARM AFTER THE PROPANE TANK OF HIS GAS GRILL EXPLODED IN HIS FACE, UNKNOWN FIRE DEPARTMENT INVOLVEMENT DX: FACIAL BURNS, 13 TO 15% BURNS OF ARM FACE AND NECK, 4 TO 6% PARTIAL THICKNESS BURNS ON THE ARMS

Age 65 · Male · Face · Fracture · 2024

65YOM PATIENT HEAVILY INTOXICATION, BAL NOT COLLECTED, PATIENT TRIPPED AND STRUCK HIS FACE ON THE PROPANE CONTAINER DX: RIGHT CHEEK LACERATION, RIGHT EYELID LACERATION, OPEN FRACTURE OF RIGHT ORBITAL FLOOR, ALCOHOL INTOXICATION

Age 63 · Female · Lower Leg · Burns, Thermal · 2024

63YOF WAS IN THE HOUSE WHERE THERE WAS A PROPANE TANK THAT EXPLODED FIRE DEPT WAS ON SCENE DX:THERMAL BURNS TO LOWER LEGS

Age 24 · Male · Face · Other · 2024

24YOM WAS REFILLING A PROPANE TANK WHEN THE VALVE LEAKED AND HE GOT PROPANE GAS TO HIS FACE DX: CHEMICAL EXPOSURE

Age 60 · Male · Face · Burns, Thermal · 2024

60 YOM WAS IN HIS VAN OVERNIGHT IN A SLEEPING BAG. HE WAS COLD SO HE TRIED TO LIGHT THE HEATER. WHEN HE LIT THE PROPANE TANK, A CLOUD OF GAS DEVELOPED AROUND THE TANK, AND IT IGNITED. FD NS. +BURN FACE, NECK HANDS. DX: BURN ANY DEGREE INVOLVING LESS THAN 10 PERCENT OF BODY SURFACE.

Age 60 · Female · Face · Burns, Thermal · 2024

60 YOF PRESENTS AFTER A PROPANE TANK EXPLODED INTO HIS FACE AT HOME ABOUT AN HOUR PRIOR TO ARRIVAL. FD NS. DX: FACIAL BURNING.

Consumer Incident Reports

Reports filed by consumers on SaferProducts.gov.

9/29/2024 · Injury, First Aid Received by Non-Medical Professional · Shenzhenshi Fuhai gongyi Co., Ltd. · Virginia

I purchased a forge kit from TEAPILE (mystery company in China) through Temu a few months ago and didn't start using it till recently. I found out that all the propane valves leak and all the "brass" fittings are actually colored steel. This thing is a bomb. The Temu bot won't entertain a return of any sort since it is past 90 days from purchase and I can find no way to contact either company directly. So, on top of Temu's various fraudulent business practices, this also a major safety concern. Temu Item ID: TE136567 Description: Forging Furnace Square Propane Burner Forge 2500F/1370C, Propane Knife Forge Three Burner Large Capacity for Farrier Knife Tool Making Equipment with Tong & Gloves

9/14/2015 · Injury, No First Aid or Medical Attention Received · LA LIGHTER CO · Florida

The consumer purchased butane fuel refill containers which are used to refill butane lighters. The consumer purchased 2 containers of the butane fuel and the consumer has filed a similar report. On 9/10/15 the consumer used the product to refill his lighter and later in the day he began to have chest pains. The next day (9/11/15) the consumer states his chest pains were worse and he had difficulty moving and breathing. The consumer believes his chest pains are from exposure to the butane fuel. The consumer plans to visit a physician. On 9/14/15 the consumer contacted the vendor and expressed his safety concerns with the product. The consumer spoke with [REDACTED], the owner of the store. The consumer states [REDACTED] became upset and told the consumer that there is nothing wrong with the product. The consumer then contacted the Poison Control (800-222-1222) and was advised to go to the hospital. The consumer states he has been purchasing butane gas for years but this is the first time he purchased this particular product. The consumer believes this product poses a health hazard and should be recalled. The consumer used about 1/4 of the product. Did I See A Doctor, because of the reported exposure: On 9/14/2015 after submitting the Butane exposure incident report to CPSC, I went directly to the Miami VA Hospital's emergency room in Miami, Florida, arriving at around 1:30 PM. I was triaged and at 6:40 PM that day, admitted as an inpatient to the hospital. While in the hospital, I was subjected to a battery of tests including cardio (also stress test), pulmonary and other tests to eliminate them as being the cause of the chest pains I experienced from the Butane exposure I reported. All tests were normal or within normal and excepted ranges for my age and other factors. The final analysis was, after nearly two days of around the clock testing and monitoring, that the cause of my chest pains, was likely as I initially reported, Butane Fuel

9/13/2013 · Unspecified · Blue Rhino · New Jersey

In May of 2013 I purchased a “new” Blue Rhino brand propane tank at Wal-Mart to replace an empty one. I connected it to my grill the same day. On June 5th at approximately 5pm I went out to cook dinner. It was my first use of the replacement tank. As I uncovered the grill I heard a very faint sound which at first I thought was my imagination. I could not place what the sound was or where it was coming from. As I was about to light the grill I thought it might be good to check the tank. Had I pushed the ignition button I would not be writing this letter. I opened the grill tank door and a rush of gas flooded out, the smell was very strong. I immediately turned off the valve but that did not stop the leak. I disconnected the tank and pulled it out but the sound / leak continued. At this point I was frightened thinking that a complete wall rupture could kill me. But I was also worried for my home so I as quickly and gently as I could I carried the tank to the back of our property behind a tree in the shade. At this point I decided to document the situation I got out my video camera and went back outside where I videoed the grill and explained what had just happened. I then walked back to the tank which was still very actively leaking. I then filled a bucket with soapy water to look for the leak. First I poured water over the valve but found nothing then tried the side of the tank. I turned the tank over until I found the leak under a loose Blue Rhino label. In order to document it I cut out a small square of the label to expose a clear hole in the side of the tank in an area of rust. I poured the soapy water over the hole which created a geyser and blew bubbles, I videoed all of this. Several minutes later my brother came home and I showed him the tank and videoed his comments and reaction. He said that the standard practice of pressure testing was not followed when the tank was filled. But imagine my surprise when I decided to finally touch the leak hole I

9/11/2025 · Incident, No Injury · Blue Rhino · Tennessee

His daughter’s propane tank did not match up with the regulator for a recently purchased grill. The grill was purchased approx. 7/20/25. The consumer owns (rents) 3 propane tanks. He carried one of his tanks to his daughter’s home and tried it, but it also would not work the new grill. He went back home and disconnected another tank that he recently used and knew was working. When he took that tank to his daughter’s home and connected it to the grill, it worked fine. The consumer called the dealer, and they exchanged the non-working tank for his daughter. The consumer called the manufacturer to discuss his concerns. First, their, rep. (name unknown) told him that the tanks were only warranted for 1 year. Next, the rep. told him that they inspect all their tanks. The consumer said that did not sound true, because 2 of the 3 tanks he tried, did not work. That is more than a 60% failure rate, and they need to examine this matter urgently. The exact problem is that the valve on the tank that is turned on and off, did not seal securely with 2 of the propane tanks he tried. The consumer has had one of his tanks for 3 – 4 years and indicated that the regulator and seals for these tanks should work properly, every time they are used, regardless of how old they are.

9/11/2012 · Injury, Level of care not known · AmeriGas Propane, L.P. · Virginia

We had our propane tank filed by AmeriGas on August 3, 2012. I had been hearing a hissing sound but it was dismissed as the air conditioning unit as we did not smell propane. On September 10, 2012, my gas water heater caught on fire on the gas pipe that leads to the water heater. Only during the fire did any smell occur. For the last week, I have been experiencing headaches, stomach aches and tiredness as well as my 2 grandchildren who live we us. My husband checked out gage on the propane tank and we had approximate 20% gas lost from the leak. AmeriGas is taking the position that their gas has an odor to it, however the remaining gas is in the tank and it does not have an odor. If an odor was present, we would not have been sicken nor would my home also had burn down, luckily I was home and was able to shut the gas off and put the fire out.

9/10/2024 · Injury, Emergency Department Treatment Received · Worthington Cylinders · Texas

I bought a cooking purpose torch and a propane gas cylinder for cooking. The torch and gas cylinder worked very well. BUT 2023. May.24 When I disconnected the torch from the cylinder for storage, the liquid gas leaked aggressively. So I connected and tightened the torch again to prevent an explosion from gas exposure. (It could be serious because I live in an apartment community. ) During re-connecting them, my fingers were exposed that the freezing gas for a few seconds and I got a severe frostbite. I went to a urgent care after frist-aid But 4~5 days later the wounds developed into blood blister and dusky. The urgent care transferred me to the ER and I got surgery May 30 The hand surgeon expected and explained an inch amputation of the middle finger but Really luckily I could save my finger... healing well but It will take 6 months to grow the fingernail back... As you can see this [REDACTED], This same product gas cylinder MUST not be leaking when untightening or disconnecting [REDACTED] I purchased the torch at [REDACTED] in Feb.(I have [REDACTED] purchasing history and a receipt)[REDACTED] I bought the propane cylinder at Walmart in Feb~Mar(I have a receipt) Medical expenses My company offers really good insurance so it is covered well. Anyway, before discounts, the medical bill is over $30,000. Honestly, as an engineer and inventor, I really do understand no product is perfect. Regardless of this, I'd like to claim that's why the product liability and insurance exist.

8/6/2021 · Incident, No Injury · REGO CORPORATION · Nebraska

I work for a propane company. I have replaced many Rego LV3403tr propane regulators. They are leaking propane out the vent and also around the seam . Rego will replace the regulator if it still under warranty , but that doesn't address the issue of thousand of these needing replaced.

8/5/2017 · Incident, No Injury · Cheng Fong Enterprise Co., LTD · Idaho

4 foot adapter hose from portable 5 gal propane tank to outdoor BBQ developed a leak at the end that was attached to the tank. No leak noted when it was hooked up but if the hose was touched high pressure propane would leak from the fitting. Removing the hose from the tank and cleaning all the fittings several times did not change the leak. No injuries or damage as I was checking for leaks after changing tank and noted the leak if the hose was touched. Leak was around the metal tubing running from the tank adapter into the hose. his hose has been in service for less than two years and shows no obvious damage. Hose in question was manufactured by Chen Fong Ent. LTD. Model GHA1 Lot #031647.

Showing 8 of 43 reports.

Product Recalls

Search for active and past recalls related to propane, lp or butane gas tanks or fittings on the CPSC website.

Frequently Asked Questions

How dangerous are propane, lp or butane gas tanks or fittings?

Based on 20 years of CPSC data, propane, lp or butane gas tanks or fittings have a danger score of 49/100 (moderate risk). An estimated 3,343 ER-treated injuries occur annually in the U.S. related to this product category.

What are the most common injuries from propane, lp or butane gas tanks or fittings?

The most common injury is burns, thermal to the face, accounting for approximately 8,776 injuries over 20 years.

Are injuries from propane, lp or butane gas tanks or fittings increasing or decreasing?

Up 41% over 5 years.

Who is most at risk for propane, lp or butane gas tanks or fittings injuries?

The 55-64 age group accounts for the most injuries, with approximately 11,534 cases recorded over 20 years. Males are more frequently injured in this age group.

What happens when someone is injured by propane, lp or butane gas tanks or fittings?

Of all ER visits involving propane, lp or butane gas tanks or fittings, approximately 16.4% result in hospital admission. The majority of patients (83.7%) are treated and released from the emergency department.

How can I report a safety problem with propane, lp or butane gas tanks or fittings?

You can file a consumer incident report at SaferProducts.gov, the official CPSC reporting portal. Reports help the CPSC identify emerging hazards and trigger investigations or recalls. You can also call the CPSC hotline at 1-800-638-2772.

Safety Guides

What this means for you

Treat the 49/100 score as relative risk between products, not your personal odds of injury.

  • See where this category ranks against every other tracked product. Full rankings
  • Injuries cluster in the 55-64 age group, take extra care if that describes your household.
  • Check for active recalls on this product before you assume it is safe. CPSC recalls

NEISS estimates ER-treated injuries from a national probability sample of hospitals; they do not capture injuries treated elsewhere or not treated at all.

Data: CPSC National Electronic Injury Surveillance System (NEISS) 2005–2024 and SaferProducts.gov consumer incident reports. Injury estimates are based on a nationally representative probability sample of U.S. hospital emergency departments. This page is for informational purposes only and is not affiliated with the CPSC.