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CPSC NEISS Data 2005–2024

Power Routers

Twenty years of CPSC NEISS emergency-room records for this consumer product category, combined with demographic breakdowns, multi-year injury trends, and matching recall notices.

Home Communication & Entertainment · CPSC Code 804

Stable over 5 years

The verdict

Power Routers carry a danger score of 34/100 (low risk), driven by roughly 1,657 ER-treated injuries a year that are roughly flat over the last five years.

34/100
danger score (low risk)
1,657
ER visits per year (avg)
4.4%
end in hospital admission
55-64
most-injured age group

Every figure is rendered from the CPSC NEISS record for product code 804 - last data year 2024.

PlainSafety danger score

0/100100/10034/100
PlainSafety danger score

Source: CPSC NEISS danger-score model As of 2024

How this 34/100 score is built

The score is computed from four CPSC-derived factors for power routers - no opinion, no editorializing:

  • Injury volume1,657 ER visits/yr
  • Severity (hospitalization rate)4.4%
  • Fatality rate0.00%
  • 5-year trend+6%

See the full methodology for the exact weighting of each factor.

What the CPSC Data Shows

Power Routers (CPSC product code 804, in the Home Communication & Entertainment category) generate an estimated 1,657 emergency-room visits every year in the United States, adding up to roughly 33,149 ER-treated injuries across the 20-year span from 2005 to 2024. PlainSafety derives a danger score of 34/100 for this category (low risk), combining raw injury volume, demographic reach, severity of outcome, and multi-year trend. The five-year trajectory shows that injury counts are roughly flat over the last five years, with the busiest year on record being 2016 (2,429 estimated ER visits) and the quietest 2015 (956 estimated visits).

The single most common ER diagnosis for power routers is laceration to the finger, accounting for approximately 17,081 visits across the 20-year NEISS window, followed by fracture to the finger (4,109 cases). The 55-64 age group absorbs the largest share of injuries, about 6,812 cases over the NEISS window, and males appear slightly more often than the opposite sex in that cohort. Severity outcomes from the NEISS disposition field show that 4.4% of ER visits involving this product end in hospital admission or transfer.

Beyond the hospital-sampled NEISS projections, this page also aggregates 12 consumer incident reports filed directly on SaferProducts.gov, plus 20 anonymized ER narratives - together forming a layered picture of how power routers fail in real households. Every figure on this page comes from CPSC-published data: NEISS projects national estimates from a probability sample of about 100 U.S. hospital emergency departments, while SaferProducts.gov collects voluntary reports from consumers, manufacturers, and clinicians. The danger score, trend indicators, and demographic breakdowns update automatically when CPSC releases a new yearly NEISS file, which is why this page is dated 2024-12-31. For regulatory context, consult CPSC recall notices and the SaferProducts.gov public database linked below.

1,657
Injuries / Year
4.4%
Hospitalization Rate
0.00%
Fatality Rate

Annual Injury Estimates (2005–2024)

5001K2K2K3K3K 20052008201120142017202020232024 2K
Estimated annual emergency-room visits for Power Routers, CPSC NEISS

Source: CPSC NEISS national injury estimates As of 2024

Source: CPSC NEISS national estimates CPSC NEISS national estimates Injuries represent ER-treated cases only

Who Gets Injured?

Age Group Male Female Total
0-4 30 0 30
5-14 152 56 208
15-24 2,203 351 2,554
25-34 4,062 141 4,219
35-44 5,837 226 6,063
45-54 5,613 360 5,973
55-64 6,470 342 6,812
65-74 4,256 240 4,496
75+ 2,681 104 2,785

Most Common Injuries

Body Part Diagnosis Est. Injuries
Finger Laceration 17,081
Finger Fracture 4,109
Finger Avulsion 3,465
Hand Laceration 2,269
Finger Amputation 2,267
Finger Contusions, Abr. 393
Eyeball Contusions, Abr. 365
Eyeball Foreign Body 314
Head Internal Injury 260
Face Laceration 213
Head Laceration 162
Lower Arm Laceration 154
Upper Leg Laceration 135
Finger Crushing 125
Finger Other 123

Severity Breakdown

Treated/examined And Released 95.1% (31,535)
Treated And Admitted/hospitalized 3.1% (1,013)
Treated And Transferred 1.5% (510)
Left Without Being Seen 0.3% (89)

ER Visit Narratives

Real anonymized emergency room reports from the CPSC NEISS database.

Age 78 · Male · Finger · Avulsion · 2024

78 YOM-CUT FINGER ON A ROUTER BLADE AR HOME DX: LEFT 4TH FINGER AVULSION INJURY

Age 42 · Male · Finger · Laceration · 2024

42YOM SUSTAINED INJURY TO RIGHT MIDDLE FINGER WITH USING A ROUTER. DX: LACERATION OF RIGHT MIDDLE FINGER

Age 49 · Male · Finger · Avulsion · 2024

49YOM REPORTS THAT HE WAS USING A ROUTER AND WENT TO SET THE ROUTER DOWN AND ACTUALLY GOT HIS THUMB CAUGHT BEHIND THE GUARD AND THE THUMB GOT SUCKED UP INTO THE ROUTER, POSITIVE LACERATION ON THE DISTAL PHALANX OF THE THUMB WITH SOME DAMAGE TO THE NAIL, THUMB DISTAL PHALANX AVULSION INJURY WITH DAMAGE TO NAIL DX: AVULSION OF SKIN

Age 78 · Female · Head · Internal Injury · 2024

78YOF PRESENTS TO ED AFTER GROUND LEVEL FALL W/ HEAD STRIKE. PT TAKES APIXABAN. PT WAS TRYING OT UNPLUG INTERNET FOUTER WHEN LOST BALANCE FALLING ABCKWARDS. KNOCKED OVER BOOKSHELF AND LAMP FELL OFF SHELF ONTO HEAD/FACE. NO LOC. HAS LEFT KNEE PAIN. WORSE THAN USUAL CERVICAL SPINE NECK PAIN. DX: AKI (ACUTE KIDNEY INJURY) FRALITY

Age 63 · Male · Finger · Fracture · 2024

63YOM PATIENT WAS USING A ROUTER AND GOT HIS FINGER CAUGHT DX: ABRASION OF LEFT RING FINGER, LACERATION OF LEFT MIDDLE FINGER WITHOUT FOREIGN BODY WITH DAMAGE TO NAIL, LACERATION OF LEFT INDEX FINGER WITHOUT FOREIGN BODY WITH DAMAGE TO NAIL, OPEN NONDISPLACED FRACTURE OF DISTAL PHALANX OF LEFT MIDDLE FINGER

Age 41 · Male · Finger · Laceration · 2024

41YOM PATIENT WAS USING A ROUTER WHEN HIS THUMB GOT CAUGHT DX: RIGHT THUMB LACERATION, INJURY OF NAIL BED OF FINGER OF RIGHT HAND

Age 5 · Female · Hand · Other · 2024

5YOF P/W HAND PAIN, PT WAS PLAYING W/ BROTHER WHEN SHE STRUCK THE BAC OF HER HAND ON THE HOME WIFI BOX, ELOPED, DX:RT HAND PAIN,

Age 67 · Male · Finger · Amputation · 2024

67 YOM CAUGHT HIS FINGER IN A ROUTER BIT IN THE GARAGE. DX: AMPUTATION OF TIP OF FINGER

Age 50 · Male · Finger · Laceration · 2024

50YOM PATIENT WAS USING A ROUTER WHEN IT SLIPPED AND HIT HIS FINGER, BLEEDING CONTROLLED. DX: LACERATION OF FINGER

Age 40 · Male · Finger · Avulsion · 2024

40YOM TO ER FOR AVULSION OF FINGER OF LEFT HAND, PT WAS USING A ROUTER WHEN INJURY OCCURED DX AVULSION OF SKIN

Age 51 · Male · Finger · Laceration · 2024

51YOM WITH LAC TO FINGER FROM A WOODEN ROUTER DX; LAC TO FINGER

Age 37 · Male · Finger · Laceration · 2024

37 YOM WAS USING A ROUTER TO CUT A PIECE OF WOOD AND HIT HIS FINGERS ON THE ROTATING BIT. DX: LACERATION LEFT INDEX FINGER, LACERATION LEFT MIDDLE FINGER

Consumer Incident Reports

Reports filed by consumers on SaferProducts.gov.

9/5/2024 · Incident, No Injury · Robert Bosch Tool Corporation · Vermont

I was using a brand new Bosch 1617 router to cut tongue and groove boards for my roof. The router has much less than an hour of running time. I was making bread at the same time I was routing tongue and groove cuts onto less than 300 square feet of boards. I was in the kitchen 30 feet from the brand new top of the line [REDACTED] router table and the router turned on with no one around. There is not another human being within a mile of my location. Bosch is aware of these bad switches and tells me they replaced them years ago. There are videos of this problem going back 6 years on [REDACTED]. Had I been making an adjustment or changing a router bit at least I would have lost my fingers and as remote as I am from help death would have been possible,

7/7/2014 · Injury, First Aid Received by Non-Medical Professional · Black & Decker (U.S.) Inc. · Ecuador

During routine routing the operator, [REDACTED], accidentally touched the router bit to the router power cord, partially cutting into the cord and was consequently shocked thru the handles. He dropped the router but was not otherwise injured and recovered without further incident.

6/4/2018 · Incident, No Injury · Black & Decker (U.S.) Inc. · South Carolina

I use this heavy-duty router in my shop. It is not used frequently, but is required for special radii in wood projects and plastic projects. It is used in an aluminum router table, the router is also aluminum cast. Last week when inspecting the router and planning to put a shorter cord set on it, I found degraded power wires with cracking wire jackets. These were found on both the ground and power wires from the plug all the way to the internal switch block. The wire jackets were falling off which meant that any slight contact would have created a serious short on the machine and since it is not a grounded machine by design, it could have been a very serious issue. The router is kept inside in a cabinet, never subjected to the outside or misuse. It still looks brand new, but may have been purchased approximately ten years ago by myself. Porter Cable contacted me to take it to a repair facility if it is still under warranty. This is not acceptable and it should have been replaced and shipped back to the manufacturer for inspection. Note that PC has also sent me a new insulated handle a few years ago to handle any potential shocks as a result of short circuit - again, I'm just curious if this was related.

6/11/2022 · Injury, No First Aid or Medical Attention Received · Hefei Tuotu Network Technology Co., Ltd · California

On Jan 4th 2022 I purchase a AC powered DCRMMRT wood router from seller on Amazon. order # [REDACTED] On 6/11/22 I used the router for first time. As soon as I turned it on the plug started to smoke and melt. I turned it off and unplugged it, the plastic case of the plug with still smoking and the plastic around the prongs was so hot it was bubbling. The smoke was very acrid make my eyes water, and irritated my throat. I developed a bad headache for the rest of the day.

4/30/2024 · Incident, No Injury · Vevor Corporation · Indiana

While first using a wood working router I purchased from Vevor (model 0700C) I was electrocuted after touching the metal outer case of the device upon first plugging it in. Upon testing, I validated that there was 120v between the metal case of the device and ground. The shock was enough to trip the GFCI which the Vevor router was plugged into. The device does not contain a ground on the electrical plug, only hot and neutral. Upon inspection, there were no loose wires inside the device so I can only assume a manufacturing error in the cabling occurred or a component failed causing the fault.

3/22/2011 · Incident, No Injury · Sears Holdings Management Corporation · New York

I mounted the router to the bottom of my router table. The first time I used the router, the router base motor clamp broke. The motor, running at 25,00 RPM fell out of the router base. On the way down the router bit hit the inside of the base cutting groves around the inside of the base.The router motor, still running, landed sideways on a box I had under the table. The clamp is thin cast aluminum with two 90 degree corners.It is designed to go around a rack gear on the motor. The clamp is not robust enough to hold the motor under the pressure of routing.

3/16/2011 · Incident, No Injury · Black & Decker (U.S.) Inc. · New York

Router threw a bit from the collet while in use. Porter Cable 8902 Router. Mounted in a router table. New. First use. Collet : 1/4 inch. Bit was thrown up and out of the collet while cutting at mid RPM setting. Examination of the collet showed a manufacturing defect. 2 Webs prevented the collet from closing symmetrically. The nature of the defect, insufficient depth on a machining cut, suggests a batch of defective collets. I have pictures of the defect and as of this date, I still have the collet. Upon inspection before use, the bit seemed to be firmly seated. Presumably, vibration while cutting caused the bit to climb out of the collet. I reported the problem to Porter Cable immediately. The bit was contained by the top safety guard. No injury resulted. Damage was limited to the guard, the bit shaft and the wood. If this had been used in a router base, the result would have been a bit thrown free of the router at several thousand RPM.

2/7/2021 · Injury, Level of care not known · Helovmine · Louisiana

Customer Review Reviewed in the United States on November 10, 2020 Color 1/4" Tongue and Groove Router Bit Tool Set Installed bit in router, began to bring bit in contact with soft pine board with the grain...results are shown in photos. Damaged my chuck and plate. Luckily only minor injury to my hand while attempting to remove. This is a horrible product, stay away. Caveat emptor. I will not even attempt to use the other two bits that came with this set as I value my safety and equipment too much. Wish I could give 0 stars.

Showing 8 of 12 reports.

Product Recalls

Search for active and past recalls related to power routers on the CPSC website.

Frequently Asked Questions

How dangerous are power routers?

Based on 20 years of CPSC data, power routers have a danger score of 34/100 (low risk). An estimated 1,657 ER-treated injuries occur annually in the U.S. related to this product category.

What are the most common injuries from power routers?

The most common injury is laceration to the finger, accounting for approximately 17,081 injuries over 20 years.

Are injuries from power routers increasing or decreasing?

Stable over 5 years.

Who is most at risk for power routers injuries?

The 55-64 age group accounts for the most injuries, with approximately 6,812 cases recorded over 20 years. Males are more frequently injured in this age group.

What happens when someone is injured by power routers?

Of all ER visits involving power routers, approximately 4.4% result in hospital admission. The majority of patients (95.6%) are treated and released from the emergency department.

How can I report a safety problem with power routers?

You can file a consumer incident report at SaferProducts.gov, the official CPSC reporting portal. Reports help the CPSC identify emerging hazards and trigger investigations or recalls. You can also call the CPSC hotline at 1-800-638-2772.

Safety Guides

What this means for you

Treat the 34/100 score as relative risk between products, not your personal odds of injury.

  • See where this category ranks against every other tracked product. Full rankings
  • Injuries cluster in the 55-64 age group, take extra care if that describes your household.
  • Check for active recalls on this product before you assume it is safe. CPSC recalls

NEISS estimates ER-treated injuries from a national probability sample of hospitals; they do not capture injuries treated elsewhere or not treated at all.

Data: CPSC National Electronic Injury Surveillance System (NEISS) 2005–2024 and SaferProducts.gov consumer incident reports. Injury estimates are based on a nationally representative probability sample of U.S. hospital emergency departments. This page is for informational purposes only and is not affiliated with the CPSC.