Charcoal Or Wood-burning Grills
Twenty years of CPSC NEISS emergency-room records for this consumer product category, combined with demographic breakdowns, multi-year injury trends, and matching recall notices.
Sports Protective Equipment & Gear · CPSC Code 3218
Down 22% over 5 years
The verdict
Charcoal Or Wood-burning Grills carry a danger score of 37/100 (low risk), driven by roughly 1,845 ER-treated injuries a year that are declining by about 22% over the last five years.
- 37/100
- danger score (low risk)
- 1,845
- ER visits per year (avg)
- 13.0%
- end in hospital admission
- 0-4
- most-injured age group
Every figure is rendered from the CPSC NEISS record for product code 3218 - last data year 2024.
PlainSafety danger score
How this 37/100 score is built
The score is computed from four CPSC-derived factors for charcoal or wood-burning grills - no opinion, no editorializing:
- Injury volume1,845 ER visits/yr
- Severity (hospitalization rate)13.0%
- Fatality rate0.05%
- 5-year trend-22%
See the full methodology for the exact weighting of each factor.
What the CPSC Data Shows
Charcoal Or Wood-burning Grills (CPSC product code 3218, in the Sports Protective Equipment & Gear category) generate an estimated 1,845 emergency-room visits every year in the United States, adding up to roughly 36,894 ER-treated injuries across the 20-year span from 2005 to 2024. PlainSafety derives a danger score of 37/100 for this category (low risk), combining raw injury volume, demographic reach, severity of outcome, and multi-year trend. The five-year trajectory shows that injury counts are declining by about 22% over the last five years, with the busiest year on record being 2018 (2,971 estimated ER visits) and the quietest 2008 (947 estimated visits).
The single most common ER diagnosis for charcoal or wood-burning grills is burns, thermal to the face, accounting for approximately 6,981 visits across the 20-year NEISS window, followed by burns, thermal to the hand (5,629 cases). The 0-4 age group absorbs the largest share of injuries, about 7,053 cases over the NEISS window, and males appear slightly more often than the opposite sex in that cohort. Severity outcomes from the NEISS disposition field show that 13.0% of ER visits involving this product end in hospital admission or transfer, and a small fraction (0.05%) result in fatality.
Beyond the hospital-sampled NEISS projections, this page also aggregates 35 consumer incident reports filed directly on SaferProducts.gov, plus 20 anonymized ER narratives - together forming a layered picture of how charcoal or wood-burning grills fail in real households. Every figure on this page comes from CPSC-published data: NEISS projects national estimates from a probability sample of about 100 U.S. hospital emergency departments, while SaferProducts.gov collects voluntary reports from consumers, manufacturers, and clinicians. The danger score, trend indicators, and demographic breakdowns update automatically when CPSC releases a new yearly NEISS file, which is why this page is dated 2024-12-31. For regulatory context, consult CPSC recall notices and the SaferProducts.gov public database linked below.
Annual Injury Estimates (2005–2024)
Source: CPSC NEISS national estimates CPSC NEISS national estimates Injuries represent ER-treated cases only
Who Gets Injured?
| Age Group | Male | Female | Total |
|---|---|---|---|
| 0-4 | 4,081 | 2,972 | |
| 5-14 | 1,831 | 1,782 | |
| 15-24 | 3,741 | 2,004 | |
| 25-34 | 4,526 | 2,270 | |
| 35-44 | 3,396 | 1,930 | |
| 45-54 | 3,112 | 1,113 | |
| 55-64 | 1,856 | 548 | |
| 65-74 | 738 | 308 | |
| 75+ | 290 | 391 |
Most Common Injuries
| Body Part | Diagnosis | Est. Injuries |
|---|---|---|
| Face | Burns, Thermal | |
| Hand | Burns, Thermal | |
| Lower Arm | Burns, Thermal | |
| All Parts Body | Anoxia | |
| Foot | Burns, Thermal | |
| Lower Leg | Burns, Thermal | |
| Upper Trunk | Burns, Thermal | |
| Upper Arm | Burns, Thermal | |
| Finger | Burns, Thermal | |
| Finger | Laceration | |
| Eyeball | Contusions, Abr. | |
| Upper Leg | Burns, Thermal | |
| Lower Trunk | Burns, Thermal | |
| Neck | Burns, Thermal | |
| Eyeball | Foreign Body |
Severity Breakdown
ER Visit Narratives
Real anonymized emergency room reports from the CPSC NEISS database.
61 YOM BURNED ON FOREARM ON CHARCOAL GRILL DX: BURN
22YOM WITH INJURY TO THE RIGHT AND LEFT FOREARMS, GRILLING AT HOME ON CHARCOAL GRILL.DX: MULTIPLE FIRST DEGREE THERMAL BURNS TO FOREARMS.
44YOF WAS OUTSIDE AT HOME WHEN THE WIND BLEW HER CHARCOAL GRILL OVER AND SOME COOL ASHES GOT INTO RIGHT EYE RESULTING IN SOME EROSION AND A FOREIGN BODY TO HER RIGHT EYE. DX: CORNEAL EROSION OF RIGHT EYE; FOREIGN BODY OF RIGHT EYE
21 MOM TOUCHED THE METAL OF A CHARCOAL BBQ GRILL, BURNING HIS L UPPER MEDIAL ARM AND R HAND. DX: BURN.
45YOM PATIENT WAS TRYING TO LIGHT A CHARCOAL GRILL WHEN IT EXPLODED ON HIM, BURNS TO BOTH OF HIS ARMS DX: PARTIAL THICKNESS BURN OF MULTIPLE FINGERS OF RIGHT-HAND, FIRST-DEGREE ARMS BURN INJURY
20YOM BURNS TO FACE AND NECK, HE WAS LIGHTING A CHARCOAL GRILL MAY HAVE USED TOO MUCH LIGHTER FLUID AS WHEN HE LIT IT, THE FLAMES BLEW UP IN HIS FACE AND DID CATCH HIS SHIRT ON FIRE, BURNS NOTED TO FACE AND NECK, FIRE DEPARTMENT ATTENDANCE IS NOT RECORDED DX: FACIAL BURN FIRST DEGREES, FIRST DEGREE BURN
24YOM TO ER FOR ABRASION OF RIGHT CORNEA THAT OCCURRED YESTERDAY WHEN HE WAS GRILLING W/ CHARCOAL & PC OF CHARCOAL FLEW INTO HIS RIGHT EYE DX ABRASION RIGHT CORNEA
31YOM X BIBEMS FOR SEIZURE. AS PER EMS AND MOTHER, PT WAS CLEANING HIS CHARCOAL GRILL HOME THEN STARTED HAVING SEIZURE LIKE MOVEMENTS WITNESSED BY FAMILY. PT HAS LIP LAC DX: SEIZURE
25YOM C/O BURN S/P PT WAS ATTEMPTING TO LIGHT HIS CHARCOAL GRILL AND DID NOT REALIZE THERE WAS ALREADY LIGHT FLUID PRESENT AND HE ADDED MORE. WHEN HE LITE THE GRILL A BURST OF FIRE CAME OUT. HE FELT THE BURNING SENSATION PN HIS HANDS, UPPER ARMS, NECK AND BEARD. NO MENTION IF FIRE DEPARTMENT ARRIVED ON SCENE OR IF CALLED. DX: BURN
2YOM,GRANDFATHER STARTED GRILL CHARCOAL AFTER HEARD PATIENT CRYING,SHORT SLEEVE,ELBOW AREA WAS RED,DX:BURN ELBOW
26YOF WAS STANDING NEXT TO HER BOYFRIEND WHO POURED ALCOHOL ONTO A CHARCOAL GRILL TO LIGHT IT AND THERE WAS AN EXPLOSION CLOTHES CAUGHT ON FIRE, NOT STATED IF FIRE DEPARTMENT UNSEEN DX: THERMAL BURNS TO BOTH THIGHS, THERMAL BURNS TO BOTH CALVES
24YOM WAS USING ALCOHOL TO LIGHT A CHARCOAL GRILL WHEN THE GRILL EXPLODED ON HIM CLOTHES CAUGHT FIRE NS IF FD ON SCENE DX: 2ND DEGREE BURNS TO CHEST LOWER BACK AND BOTH HANDS
Consumer Incident Reports
Reports filed by consumers on SaferProducts.gov.
The product is the Masterbuilt Gravity Series® 560 Digital Charcoal Grill + Smoker. My mother warned me that hers (she has one as well) caught on fire due to a grease fire with no prior warning - I guess there was grease somewhere she couldn't see to clean. Tonight, I had the same thing happen. The grill started as usual, I went inside to prepare the meat, and then I saw smoke from the window. I checked on my phone and the grill was set for 450 degrees, but was reporting that it was around 650 degrees. I ran outside with a fire extinguisher, since flames were coming out of the back of the grill. Luckily, I did not have to use the fire extinguisher, but it was a worrying experience that this grill can catch on fire so quickly.
Used the "Grill-It-Kit" a 12" disposable grill (UPC#4797730157) product distributed through Kay Home Products, Antioch, IL 60002. Product was made in China. Contains charcoal rockettes. It is self contained within an aluminum pan. It is supposed to light with a single match. Once lit, the paper within the closed grate flared up to several (3) feet and burned for approximately 1 minute. This was to ignite the charcoal. Rather than heating charcoal it smoked and failed to properly heat for cooking. Potential hazard if in a confined area. We had placed unit on grate of fire pit at [REDACTED] in a safe area. Should have a warning on the label that this could occur.
I have a pit boss Deluxe 440d pellet grill that was purchase in April of 2018 that has a defective control panel and continuously feeds wood pellets non stop to the grill regardless of the settings causing the unit to have massive fire flare ups when opened. Unit expels high flames up to 2 or more feet when opened with out any type of warning. Great bodily harm After opening unit expels. Massive amounts of smoke also posing as a breathing hazard
The handles on Weber Charcoal Grills either absorb or conduct heat and become too hot to handle. This issue is the result of a design flaw in the grill top. Formerly these handles were made of wood which did not create a safety hazard. However, because of the need to label these handles with county of origin (this is what the customer service representative reported) they are now made of a different material which becomes too hot to handle with ones hands. This issue is not random or inconsistent but happens whenever these grills are used. My experience result in three burned fingers and a dropped grill cover causing minor product damage. These handles are not merely warm but too hot to handle causing burns. After speaking with the customer service representative I was told to use a glove or pot holder in the future. This issue is easy to resolve with a handle that does not absorb the heat from the grill. In fact such a handle did exist when they were made of wood. 11 August 2013 [REDACTED] [REDACTED] V .P. of Customer Service Weber Stephen Products, LLC 90 West Hillcrest Blvd. Schaumburg, 11. 60195 Dear [REDACTED]: I was referred to you by one of your on-line phone customer service representatives. Last evening, while using my recently purchased, One-Touch Silver charcoal grill 22 Yz" (serial number AU purchased at the Green Thumbers in Davenport Iowa on 5.11.13), I lifted the lid to remove the meat and burned my hand. Three fingers were burned as I tried to escape the heat from the handle. The lid was dropped causing a minor amount of damage to the lid. It is clear that this handle conducts heat or absorbs heat to a level that cannot be tolerated by your customers. The purpose of this letter is to call your attention to this very serious design flaw and to correct the issue. I did a search of the internet and this issue is common among your customers. It is absolutely amazing to me that a company like Weber that manufa
The BBQ I own, the fire box that hold the briquettes is metal and has burned through exposing the insulation. So now the briquettes that are glowing and a fan blowing the heat into the bbq has the chance of insulation going into the cook area. I've contacted Masterbuilt about this issue with the gravity feed smoker/BBQ and so far just getting the run-around. So basically the insulation is in the fire box. I'm not sure how safe this is, but I needed to bring this to someone's attention as Masterbuilt is just saying this is normal. Don't think that's very safe?? So looking for someone who would know what to do. Thank you
I bought a Ninja Woodfire grill, model numberOG7, SeriesS5, from Costco on June 17, 2024. The materials available on line describing this product say that the device requires a 15 Amp electrical circuit. I have an outlet on my deck attached to a 15 amp circuit . So I assumed the device would work on my deck. After using the device for about a month, it began to blow the circuit breaker every time I used it. Then the circuit began to blow even when the grill was not in use. Today an electrician came to my house . He determined that the device , which draws 1760 watts, is not safe to use on a 15 Amp circuit because the maximum continuous use wattage for a 15 amp circuit is 1440 watts. Additionally , he determined that the device burned the insulation off the wires in the electrical panel and destroyed the 15 amp breaker , and came very close to starting a fire. He said the device requires a dedicated 20 amp circuit to operate safely. I contacted Costco about this. Costco agreed to allow me to return the grill and get a full refund. I suspect Ninga knows that the device requires a dedicated 20 amp circuit but it also knows that very few people have a dedicated 20 amp circuit available on their decks or patios, and so it falsely claims the device can operate safely on a 15 amp circuit. The materials available to the consumer by ninja , pre- purchase, say only that a 15 amp circuit is required. )
(07/27/2024) The consumer has a safety concern about the product. He stated that the product does not hold the temperature settings. He set the temperature for 200 degrees. The temperature dropped down to 130 then jumped up to 330 degrees. The grill became so hot that it melted the metal on the inside of the product. The consumer stated that this had happened before. 7-9-24 I purchased PBV6PSE vertical Pit Boss Pro Series from Lowes. 7-11-24 Ran update 7-12-24 I bought 200oo of meat from [REDACTED] 7-14-24 I started smoking a 75oo brisket the set point temp was set at 205 The smoker would swing from 130 to 330 and fill cabinet with white smoke. Ended up trashing brisket 7-17-24 I tried to run smoker again and it kept filling with white smoke and at 9:10AM I called Pit Boss techs Ran Test 7-17-24 10:04AM called Pit Boss with same issue Tech said that it is definitely the temp prob and Control Panel. That this is a well known issue That he would send me replacements and a email. To open door when filled with white smoke to keep from [ILLEGIBLE] 7-17-24 Called Pit boss. I never received a email The lady said that it was all due to my WiFi She said to keep my smoker plugged in for the latest download and that they would only send me a temp probe. Which is par with the complaints is that I have read. One part at a time and the customer does all the work. 7-18-24 Called Pit Boss and was told to keep the smoker plugged in that the download could take a week or two and ensured me that it was completely safe I said it doesnt seem safe and I was reassured that its completely safe. 7-19-24 Called Pit Boss and spoke with [REDACTED] I received an email about temp prob being ordered but not shipped. Post office waiting for part and was told to leave plugged in and that it was completely safe. 7-23-24 Called Pit Boss and spoke with [REDACTED] very rude person. The only one that been belittling. He sent me a link to send pictures of grill ID
The manufacturer, Char-Griller, stated in an email that the reason why their Akorn Jr. charcoal grill caught fire and melted was because the grill exceeded its intended temperature. Amazon.com has stopped selling this model grill due to safety concerns and not due to a lack of inventory. On 7/4/2021 during normal operation of the grill, the grill caught fire released toxic chemicals and partially fused into my deck. We were fortunate that I was outside putting the hot dogs and corn on the grill when I smelled a noxious odor moments before the grill caught on fire. The grills ash pan and fire bowl emptied of any ash or residue as instructed on page C-4 of the Akorn Jr. instruction manual. Standard hard lump charcoal was used, ignited with a single [REDACTED] paraffin wax lighter cube. The grills vents were opened as instructed on page C-2 of the Akorn Jr. instruction manual. Hard lump coal was placed in the center of the fire grate as described on page C-3 of the Akorn Jr. instruction manual. The grill temperature did not exceed 600 degrees Fahrenheit when the unit began to melt and formed a toxic residue damaging my deck. The thermometer on the grill reaches 700 degrees Fahrenheit. The product was significantly damaged and is unusable after it caught fire. Damage was sustained to the grill itself and my deck I was able to extinguish the flames using the garden hose.
Showing 8 of 35 reports.
Product Recalls
Search for active and past recalls related to charcoal or wood-burning grills on the CPSC website.
Frequently Asked Questions
How dangerous are charcoal or wood-burning grills?
Based on 20 years of CPSC data, charcoal or wood-burning grills have a danger score of 37/100 (low risk). An estimated 1,845 ER-treated injuries occur annually in the U.S. related to this product category.
What are the most common injuries from charcoal or wood-burning grills?
The most common injury is burns, thermal to the face, accounting for approximately 6,981 injuries over 20 years.
Are injuries from charcoal or wood-burning grills increasing or decreasing?
Down 22% over 5 years.
Who is most at risk for charcoal or wood-burning grills injuries?
The 0-4 age group accounts for the most injuries, with approximately 7,053 cases recorded over 20 years. Males are more frequently injured in this age group.
What happens when someone is injured by charcoal or wood-burning grills?
Of all ER visits involving charcoal or wood-burning grills, approximately 13.0% result in hospital admission. The majority of patients (87.0%) are treated and released from the emergency department.
How can I report a safety problem with charcoal or wood-burning grills?
You can file a consumer incident report at SaferProducts.gov, the official CPSC reporting portal. Reports help the CPSC identify emerging hazards and trigger investigations or recalls. You can also call the CPSC hotline at 1-800-638-2772.
Related Products in Sports Protective Equipment & Gear
Safety Guides
What this means for you
Treat the 37/100 score as relative risk between products, not your personal odds of injury.
- See where this category ranks against every other tracked product. Full rankings
- Injuries cluster in the 0-4 age group, take extra care if that describes your household.
- Check for active recalls on this product before you assume it is safe. CPSC recalls
NEISS estimates ER-treated injuries from a national probability sample of hospitals; they do not capture injuries treated elsewhere or not treated at all.
Data: CPSC National Electronic Injury Surveillance System (NEISS) 2005–2024 and SaferProducts.gov consumer incident reports. Injury estimates are based on a nationally representative probability sample of U.S. hospital emergency departments. This page is for informational purposes only and is not affiliated with the CPSC.
Read our methodology - how this data is sourced, scored, and verified.