45
CPSC NEISS Data 2005–2024

Fuel Multi-purpose Lighters, Incl. Micro-torches

Twenty years of CPSC NEISS emergency-room records for this consumer product category, combined with demographic breakdowns, multi-year injury trends, and matching recall notices.

Personal Care & Safety Products · CPSC Code 1688

Up 35% over 5 years

The verdict

Fuel Multi-purpose Lighters, Incl. Micro-torches carry a danger score of 45/100 (moderate risk), driven by roughly 437 ER-treated injuries a year that are rising by about 35% over the last five years.

45/100
danger score (moderate risk)
437
ER visits per year (avg)
19.8%
end in hospital admission
45-54
most-injured age group

Every figure is rendered from the CPSC NEISS record for product code 1688 - last data year 2024.

PlainSafety danger score

0/100100/10045/100
PlainSafety danger score

Source: CPSC NEISS danger-score model As of 2024

How this 45/100 score is built

The score is computed from four CPSC-derived factors for fuel multi-purpose lighters, incl. micro-torches - no opinion, no editorializing:

  • Injury volume437 ER visits/yr
  • Severity (hospitalization rate)19.8%
  • Fatality rate0.47%
  • 5-year trend+35%

See the full methodology for the exact weighting of each factor.

What the CPSC Data Shows

Fuel Multi-purpose Lighters, Incl. Micro-torches (CPSC product code 1688, in the Personal Care & Safety Products category) generate an estimated 437 emergency-room visits every year in the United States, adding up to roughly 8,748 ER-treated injuries across the 20-year span from 2005 to 2024. PlainSafety derives a danger score of 45/100 for this category (moderate risk), combining raw injury volume, demographic reach, severity of outcome, and multi-year trend. The five-year trajectory shows that injury counts are rising by about 35% over the last five years, with the busiest year on record being 2024 (1,141 estimated ER visits) and the quietest 2008 (75 estimated visits).

The single most common ER diagnosis for fuel multi-purpose lighters, incl. micro-torches is burns, thermal to the face, accounting for approximately 2,544 visits across the 20-year NEISS window, followed by burns, thermal to the hand (1,951 cases). The 45-54 age group absorbs the largest share of injuries, about 1,657 cases over the NEISS window, and males appear slightly more often than the opposite sex in that cohort. Severity outcomes from the NEISS disposition field show that 19.8% of ER visits involving this product end in hospital admission or transfer, and a small fraction (0.47%) result in fatality.

Beyond the hospital-sampled NEISS projections, this page also aggregates 57 consumer incident reports filed directly on SaferProducts.gov, plus 20 anonymized ER narratives - together forming a layered picture of how fuel multi-purpose lighters, incl. micro-torches fail in real households. Every figure on this page comes from CPSC-published data: NEISS projects national estimates from a probability sample of about 100 U.S. hospital emergency departments, while SaferProducts.gov collects voluntary reports from consumers, manufacturers, and clinicians. The danger score, trend indicators, and demographic breakdowns update automatically when CPSC releases a new yearly NEISS file, which is why this page is dated 2024-12-31. For regulatory context, consult CPSC recall notices and the SaferProducts.gov public database linked below.

437
Injuries / Year
19.8%
Hospitalization Rate
0.47%
Fatality Rate

Annual Injury Estimates (2005–2024)

05001K2K 20052008201120142017202020232024 1K
Estimated annual emergency-room visits for Fuel Multi-purpose Lighters, Incl. Micro-torches, CPSC NEISS

Source: CPSC NEISS national injury estimates As of 2024

Source: CPSC NEISS national estimates CPSC NEISS national estimates Injuries represent ER-treated cases only

Who Gets Injured?

Age Group Male Female Total
0-4 405 307 712
5-14 584 274 858
15-24 1,128 281 1,409
25-34 929 612 1,541
35-44 1,229 231 1,460
45-54 1,260 397 1,657
55-64 556 144 700
65-74 144 156 300
75+ 56 53 109

Most Common Injuries

Body Part Diagnosis Est. Injuries
Face Burns, Thermal 2,544
Hand Burns, Thermal 1,951
Lower Leg Burns, Thermal 656
All Parts Body Poisoning 512
Finger Burns, Thermal 491
Lower Arm Burns, Thermal 364
Upper Leg Burns, Thermal 237
Upper Trunk Burns, Thermal 210
Head Burns, Thermal 138
Foot Burns, Thermal 117
Lower Trunk Burns, Thermal 92
Eyeball Burns, Thermal 91
Upper Arm Burns, Thermal 90
Hand Burn, Scald 81
Eyeball Contusions, Abr. 79

Severity Breakdown

Treated/examined And Released 76.1% (6,652)
Treated And Admitted/hospitalized 12.5% (1,089)
Treated And Transferred 8.3% (725)
Left Without Being Seen 2.7% (237)
Held For Observation 0.3% (24)
Fatality Incl. Doa, Died In Er 0.2% (16)

ER Visit Narratives

Real anonymized emergency room reports from the CPSC NEISS database.

Age 26 · Female · Finger · Burns, Thermal · 2024

26 YOF REPORTS SHE BURNED HER LT MIDDLE FINGER WITH BUTANE TORCH. DX: BURN OF FINGER OF LT HAND

Age 32 · Female · Finger · Burns, Thermal · 2024

32 YOF ACCIDENTALLY BURNED THUMB WITH A TORCH WHILE SMOKING A FEW DAYS AGO. PT ALSO BURNED WRIST WITH A TORCH THIS MORNING. DX: NO DX.

Age 19 · Female · Upper Trunk · Burns, Thermal · 2024

19 YOF TRYING TO LIGHT A TORCH AND SHIRT CAUGHT ON FIRE DX; 2ND DEGREE BURNTO CHEST AND L UPPER ARM

Age 48 · Male · Upper Leg · Burns, Thermal · 2024

48 YOM WAS FOUND WITH A BUTANE TORCH IN HIS LAP IN HIS APARTMENT, WAS POSSIBLY LIGHTING A PIPE AND THEN LIKELY FELL ASLEEP. PATIENT WAS FOUND WITH HIS PANTS AND SHIRT ON FIRE IN AN ENCLOSED ROOM. +45% TBSA BURNS TO THIGHS, CHEST AND RIGHT ANKLE. DX: PARTIAL THICKNESS AND FULL THICKNESS BURN, CARBOXYHEMOGLOBINEMIA, ACUTE HYPOXIC RESPIRATORY FAILURE.

Age 51 · Male · Finger · Burns, Thermal · 2024

51 YOM FILLED A LIGHTER WITH BUTANE 3 DAYS AGO WHEN SOME SPILLED ON THE OUTSIDE OF THE LIGHTER. HE LIT THE LIGHTER WHICH FLARED AND CAUGHT HIS SLEEVE ON FIRE. +BURN FINGERS LEFT HAND. FD NS. DX: PARONYCHIA OF RIGHT MIDDLE FINGER.

Age 52 · Male · Upper Leg · Burns, Thermal · 2024

52 YOM HAD BOTH A TORCH LIGHTER AND A NEW VAPE BATTERY IN HIS LEFT FRONT PANT POCKET. HE BELIEVES THAT THE LIGHTER IGNITED THE BATTERY ACCIDENTALLY AND HE NOTED FLAMES COMING OUT OF THE POCKET. HE ATTEMPTED TO REMOVE THE MATTERY AND SUSTAINED BURNS TO BILATERAL HANDS. FD NS. +BURNS THIGHS, SCROTUM, HANDS. DX: BURNS INVOLVING LESS THAN 10% OF BODY SURFACE, FRACTURE RIGHT CLAVICLE.

Age 68 · Female · Finger · Burns, Thermal · 2024

68 YOF BURNED FINGER WITH A PROPANE TORCH TWO DAYS AGO. DX: NO DX, LEFT WITHOUT BEING SEEN.

Age 48 · Male · Hand · Burns, Thermal · 2024

48YOM BROUGHT IN BY EMS FROM HOME AFTER LIGHTING HIMSELF ON FIRE (ACCIDENTALLY). PATIENT STATES HE WAS BURNED WITH A TORCH WHILE HAVING HAND SANTIZER ON HIS HANDS. PATIENT SUSTAINED SECOND DEGREE BURNS TO LEFT HAND WITH SOME SWELLING. PATIENT PRESENTS WITHOUT PANTS DUE TO LIGHTING THEM ON FIRE AS WELL. DX:BURN

Age 41 · Male · Hand · Burns, Thermal · 2024

41 YOM WAS USING A TORCH TO ATTEMPT TO SMOKE FENTANYL AND LIT HIS GEL MATTRESS AND BLANKETS ON FIRE. HE USED HIS HANDS TO EXTINGUISH THE FIRE WHICH LED TO HIS BURNS. +FD. +BURNS BOTH HANDS, RIGHT SHIN. DX: BURN.

Age 53 · Male · Lower Trunk · Burns, Thermal · 2024

53 YOM ACCIDENTALLY PLACED A SMALL PORTABLE PROPANE TORCH AT HIS ABDOMEN (ABOVE A SHIRT), WITH THE CAN COMING IN CONTACT WITH HIS ABDOMINAL WALL. DX: PARTIAL THICKNESS BURN OF ABDOMINAL WALL.

Age 61 · Male · Upper Trunk · Burns, Thermal · 2024

61 YOM WAS IN HIS BED AT HOME AND DOZED OFF WHEN THE METAL OF HIS BUTANE TORCH MADE CONTACT WITH HIS LEFT ANTERIOR CHEST AS WELL AS HIS LEFT LOWER ABDOMEN. DX: FULL THICKNESS BURN OF CHEST WALL.

Age 47 · Female · Finger · Burns, Thermal · 2024

47 YOF WAS REPORTEDLY TRYING TO REFILL A BUTANE LIGHTER WHEN THE BUTANE FLUID SPILLED OUT ONTO HER HAND AND IGNITED. +FD. DX: PARTIAL THICKNESS BURN OF MULTIPLE DIGITS OF RIGHT HAND INCLUDING THUMB, PARTIAL THICKNESS BURN OF RIGHT HAND, PARTIAL THICKNESS BURN OF RIGHT WRIST.

Consumer Incident Reports

Reports filed by consumers on SaferProducts.gov.

9/8/2020 · Incident, No Injury · CALICO BRANDS, INC. · Hawaii

Scripto Torchflame lighter purchased 9/3/20 at Costco as part of a 4 lighter kit. Gas would not shut off after second use. Luckily flame was out and I was outdoors. Have seen another similar post online, except it still had a flame and was inside a car. Dangerous!

9/6/2020 · Injury, Emergency Department Treatment Received · ZIPPO MANUFACTURING CO. · Canada

Using it to solder at work I released the trigger on the touch sat it down beside me it didn’t shut off caught my jeans on fire and burned my leg really bad I was off work for 1 month I would like compensation for that month

9/6/2018 · No Incident, No Injury · Leiga Import Corporation · Florida

Caller says that when you refill the lighter with butane the compartment with the LED light fills up with butane fluid. Caller believes that if you turn the light on while there is butane inside of the compartment, it may start a fire. Caller believes this product is a fire hazard.

9/5/2023 · Incident, No Injury · BEACON POWER INC. · Minnesota

Was using a Kingsford light from a multipack. After I used it I set it on our countertop. And went about my business. When I came back about 20 minutes later i noticed the countertop discolored and smoking. Apparently there was a small flame remaining that I could not see. When I picked up the lighter and looked down the very hot end I could kind of see a very tiny blueish flame.

9/5/2023 · Incident, No Injury · Worthington Cylinders · Ohio

I was operating a trigger-start Bernzomatic TS4000 Torch to light a wood pellet stove. The torch is mounted to a hand-held gas cylinder. Normally, in order to light the torch, the red ignition knob must first be turned to the unlock/ON position. The torch ignites once the unlocked ignition switch is depressed. Releasing the ignition button automatically extinguishes the flame. The locking feature of the ignition switch is a safety feature preventing inadvertent ignition. On this particular evening, I inadvertently depressed the locked/OFF ignition button and the torch ignited. Releasing the ignition switch did not extinguish the flame because the ignition switch was still in a locked position. I was holding a flaming torch that I could not shut off. The torch ignition switch was stuck in the locked position the entire time and even to this day cannot be unlocked. Finally, to extinguish the flame, I chose the option of unscrewing the torch from the gas cylinder. Fortunately, there were no injuries. This event should never have happened. There should be no way to override a safety feature and ignite a gas torch by pressing the ignition switch which is clearly in the locked position. To compound the problem there was no way to unlock the ignition switch.

9/3/2021 · Injury, Hospital Admission · Duraflame Inc. · West Virginia

Burn after explosion (09/23/2020) The consumer's son and his friend were going camping. Before they went her son was showing his friend the lighter. When he pulled the trigger and turned the adjustable pin, the lighter blew up. A five foot fireball caught his entire body. The consumer's son ran into the shower to put the fire out. His friend put the fire out that was on the carpet and futon. The friend drove the son to the hospital where he was transported to a trauma burn unit at another Ruby Memorial hospital, WV. There were first degree burns on 40% of his body and second degree burns on 4% of his body. The consumer's son was admitted and could only stay in the hospital one night due to COVID. The consumer stated that the pin in the product was faulty. Follow up care, loss of wages, loss of college class attendance, permanent scars.

9/20/2021 · Incident, No Injury · ZHUOYE LIGHTER MANUFACTURING CO., LTD · California

Purchased a lighter for candles, much like a [REDACTED] lighter used for cigarettes but with a longer nose. last week, smelt a whiff of gas in the living room, on 2 separate occasions, checked stove and fireplace, found no source. Days later, my wife went to light a candle and grabbed the candle lighter from a drawer in our buffet cabinet. She discovered the lighter had seemingly self-combusted, was all burned and melted.

9/16/2011 · Injury, Level of care not known · BERNZ O MATIC · Illinois

Surefire hand held self igniting torch sold thru BernzOmatic ignited in my hand. torch handle has a hole in the handle that leaked gas out that ignited. I have used this type of torch for many, many years without any problems. They do have different models of this hand held self igniting torch and again I have never had a problem with any of them. I do remember about 15 years ago that this type of torch was pulled off the market for some reason. I did contact BerzOmatic only to be told that they do not repair or warranty this product, and that the torch probably has a missing screw. There is a hole in the handle but I do not see any threads there. this seems to be were the gas is leaking.

Showing 8 of 57 reports.

Product Recalls

Search for active and past recalls related to fuel multi-purpose lighters, incl. micro-torches on the CPSC website.

Frequently Asked Questions

How dangerous are fuel multi-purpose lighters, incl. micro-torches?

Based on 20 years of CPSC data, fuel multi-purpose lighters, incl. micro-torches have a danger score of 45/100 (moderate risk). An estimated 437 ER-treated injuries occur annually in the U.S. related to this product category.

What are the most common injuries from fuel multi-purpose lighters, incl. micro-torches?

The most common injury is burns, thermal to the face, accounting for approximately 2,544 injuries over 20 years.

Are injuries from fuel multi-purpose lighters, incl. micro-torches increasing or decreasing?

Up 35% over 5 years.

Who is most at risk for fuel multi-purpose lighters, incl. micro-torches injuries?

The 45-54 age group accounts for the most injuries, with approximately 1,657 cases recorded over 20 years. Males are more frequently injured in this age group.

What happens when someone is injured by fuel multi-purpose lighters, incl. micro-torches?

Of all ER visits involving fuel multi-purpose lighters, incl. micro-torches, approximately 19.8% result in hospital admission. The majority of patients (80.2%) are treated and released from the emergency department.

How can I report a safety problem with fuel multi-purpose lighters, incl. micro-torches?

You can file a consumer incident report at SaferProducts.gov, the official CPSC reporting portal. Reports help the CPSC identify emerging hazards and trigger investigations or recalls. You can also call the CPSC hotline at 1-800-638-2772.

Safety Guides

What this means for you

Treat the 45/100 score as relative risk between products, not your personal odds of injury.

  • See where this category ranks against every other tracked product. Full rankings
  • Injuries cluster in the 45-54 age group, take extra care if that describes your household.
  • Check for active recalls on this product before you assume it is safe. CPSC recalls

NEISS estimates ER-treated injuries from a national probability sample of hospitals; they do not capture injuries treated elsewhere or not treated at all.

Data: CPSC National Electronic Injury Surveillance System (NEISS) 2005–2024 and SaferProducts.gov consumer incident reports. Injury estimates are based on a nationally representative probability sample of U.S. hospital emergency departments. This page is for informational purposes only and is not affiliated with the CPSC.