Power Leaf Mulchers And Grinders
Twenty years of CPSC NEISS emergency-room records for this consumer product category, combined with demographic breakdowns, multi-year injury trends, and matching recall notices.
Lawn & Garden Equipment · CPSC Code 1433
Stable over 5 years
The verdict
Power Leaf Mulchers And Grinders carry a danger score of 34/100 (low risk), driven by roughly 1,157 ER-treated injuries a year that are roughly flat over the last five years.
- 34/100
- danger score (low risk)
- 1,157
- ER visits per year (avg)
- 8.1%
- end in hospital admission
- 45-54
- most-injured age group
Every figure is rendered from the CPSC NEISS record for product code 1433 - last data year 2024.
PlainSafety danger score
How this 34/100 score is built
The score is computed from four CPSC-derived factors for power leaf mulchers and grinders - no opinion, no editorializing:
- Injury volume1,157 ER visits/yr
- Severity (hospitalization rate)8.1%
- Fatality rate0.00%
- 5-year trend-8%
See the full methodology for the exact weighting of each factor.
What the CPSC Data Shows
Power Leaf Mulchers And Grinders (CPSC product code 1433, in the Lawn & Garden Equipment category) generate an estimated 1,157 emergency-room visits every year in the United States, adding up to roughly 23,148 ER-treated injuries across the 20-year span from 2005 to 2024. PlainSafety derives a danger score of 34/100 for this category (low risk), combining raw injury volume, demographic reach, severity of outcome, and multi-year trend. The five-year trajectory shows that injury counts are roughly flat over the last five years, with the busiest year on record being 2017 (1,637 estimated ER visits) and the quietest 2005 (827 estimated visits).
The single most common ER diagnosis for power leaf mulchers and grinders is laceration to the finger, accounting for approximately 3,800 visits across the 20-year NEISS window, followed by fracture to the finger (2,611 cases). The 45-54 age group absorbs the largest share of injuries, about 4,933 cases over the NEISS window, and males appear slightly more often than the opposite sex in that cohort. Severity outcomes from the NEISS disposition field show that 8.1% of ER visits involving this product end in hospital admission or transfer.
Beyond the hospital-sampled NEISS projections, this page also aggregates 20 consumer incident reports filed directly on SaferProducts.gov, plus 20 anonymized ER narratives - together forming a layered picture of how power leaf mulchers and grinders fail in real households. Every figure on this page comes from CPSC-published data: NEISS projects national estimates from a probability sample of about 100 U.S. hospital emergency departments, while SaferProducts.gov collects voluntary reports from consumers, manufacturers, and clinicians. The danger score, trend indicators, and demographic breakdowns update automatically when CPSC releases a new yearly NEISS file, which is why this page is dated 2024-12-31. For regulatory context, consult CPSC recall notices and the SaferProducts.gov public database linked below.
Annual Injury Estimates (2005–2024)
Source: CPSC NEISS national estimates CPSC NEISS national estimates Injuries represent ER-treated cases only
Who Gets Injured?
| Age Group | Male | Female | Total |
|---|---|---|---|
| 0-4 | 64 | 132 | |
| 5-14 | 491 | 163 | |
| 15-24 | 2,447 | 383 | |
| 25-34 | 2,615 | 181 | |
| 35-44 | 2,955 | 403 | |
| 45-54 | 4,588 | 345 | |
| 55-64 | 3,231 | 511 | |
| 65-74 | 2,249 | 273 | |
| 75+ | 2,091 | 32 |
Most Common Injuries
| Body Part | Diagnosis | Est. Injuries |
|---|---|---|
| Finger | Laceration | |
| Finger | Fracture | |
| Finger | Amputation | |
| Eyeball | Foreign Body | |
| Hand | Laceration | |
| Eyeball | Contusions, Abr. | |
| Face | Laceration | |
| Finger | Avulsion | |
| Finger | Crushing | |
| Head | Internal Injury | |
| Finger | Contusions, Abr. | |
| Lower Trunk | Strain, Sprain | |
| Hand | Fracture | |
| Face | Contusions, Abr. | |
| Upper Trunk | Fracture |
Severity Breakdown
ER Visit Narratives
Real anonymized emergency room reports from the CPSC NEISS database.
69YOM PRESENTS TO ED WITH A LACERATION. PT STATES HE WAS USING A WOODCHIPPER WHEN A PIECE OF WOOD SHOT OUT AND STRUCK HIM IN THE CHEEK. DX: CHEEK LACERATION; TRAUMATIC INJURY OF DUCT LACRIMAL GLAND.
67YOM PRESENTS TO ED WITH CHEST PAIN. PT STATES HE WAS FIXING HIS 300LBS HOME WOOD CHIPPER WHEN IT FELL ON HIM, PINNING HIM INTO PLACE. SINCE THAT TIME HE HAS HAD CHEST, AND ABDOMINAL PAIN. WIFE ALSO REPORTS HEAVY ETOH USE. STATES PT. HAD A FALL IN THE HOTEL THIS AM. SAYS PT. LOST BALANCE CAUSING HIM TO FALL FORWARD ONTO THE COUNTER. DX: CLOSED FX OF MULTIPLE RIBS OF BOTH SIDES
51YOM WITH SYNCOPAL EPISODE WHICH FOLLOWED AN ACCIDENT IN WHICH A HEAVY METAL HOOD OF A WOOD CHIPPER FELL ONTO HIS LEFT UPPER LEG CAUSING AN INJURY. DX: CRUSHING INJURY OF LEFT LEG
21YOF HIT IN EYE FROM WOOD FROM WOOD CHIPPER WHN NEIGHBOR WAS HAVING LANDSCAPING DONEDX ABRASION CORNEA
41YOM - PATIENT PRESENT FOR FOREIGN BODY. PT STATES THAT HE ACCIDENTALLY INJURED HIMSELF IN ELBOW WITH A SPLINTER OF WOOD. PT HAS WOOD LODGED UNDER SKIN. DX: ELBOW PAIN.
65 YOM PIECE OF WOOD IN R EYE USING A WOOD CHIPPER DX; FOREIGN BODY
64YOM C/O LEFT LEG WOUND WEEPING. YESTERDAY SUSTAINED INJURY TO HIS LEFT ANTERIOR LEG. TAKING DOWN TREES AND CLEANING UP WITH A CHIPPER AND SUSTAINED WOUND TO HIS LEFT ELG. WOUND TO LEFT ANTERIOR LEG. DX: WOUND OF LEFT LOWER EXTREMITY, LEG EDEMA
17 YOM REPORTS HIS LEFT HAND WAS CRUSHED IN A WOODCHIPPER. DX: OPEN DISPLACED FRACTURE LEFT INDEX FINGER
45YOM C/O LEG INJURY S/P PT STATES HE WAS RIDING ON A TRAILER AND HIS RIGHT LEG FELL THROUGH THE TRAILER AND WAS RUN OVER BY A STUMP GRINDER BEHIND THE TRAILER. DX: ABRASIONS OF ANKLE; INJURY OF RIGHT LOWER LEG
39 YOM CAUGHT FINGER IN A WOODCHIPPER. DX: OPEN FRACTURE RIGHT MIDDLE FINGER
48YOM,FINGER LAC,WHILE USING GRINDER TODAY AT HOME,DX:FINGER LAC,LEFT
57YOM, AT HOME WORKING W/ WOOD CHIPPER, GOT TIP OF FINGER CAUGHT IN IT DX: LEFT FINGER LACERATION
Consumer Incident Reports
Reports filed by consumers on SaferProducts.gov.
A Champion Power Equipment Chipper/Shredder, Model 200946, burst into flames after about five hours of use from new over several weeks. After the first couple hours of use I noticed that the Air Cleaner Assembly, which is plastic and near the muffler, had melted. I called Champion support. They told me not to worry and sold me a new Air Cleaner Assembly which I installed. After another couple hours of use, the Ignition Coil, which is also near the muffler, melted at the plastic part that connects to the spark plug. Again I called Champion support. Again they told me not to worry and sent me a replacement Ignition Coil which I installed. After 45 minutes of use the unit burst into flames. There is a fuel line that runs near the muffler. The fuel line had melted and gasoline poured onto the engine. Fortunately, I had a full jug of water and was able to extinguish the flames before the fuel tank exploded or the flames spread to the vegetation or I was injured. My three attempts to contact Champion and ask that they investigate the cause of the fire have gone unanswered. It seems to me that a responsible corporation would want to know if the fire was a result of something unique to my unit or is a design flaw that may affect all of their power equipment that uses this engine. Placing plastic parts and rubber fuel lines next to a hot muffler is not a great design feature.
I was using my MacKissic Mighty Mac LSC chipper shredder to reduce my pruning of a forcithia bush on my property. As I was shredding the trimmings, the Mighty Mac began to vibrate quite vigorously, the engine cut off, and the flywheel continued to spin for about a minute when it ran out of energy. Looking to see why the machine stopped running, I was shocked to see a softball sized hole on the side of the engine on the side opposite to where I was standing. Please see the attached images. Had I been standing on the opposite side of the Mighty Mac, I would have had serious injury to my legs from the shrapnel of the engine at a minimum. I have used a variety of yard equipment for the last 20 years maintaining several properties with both new and used machines. I have never seen such a catastrophic failure of an engine. Looking at the metal where the hole was blown in the engine, the grain pattern suggests metal fatigue as the reason for failure. I have a [REDACTED] chainsaw from the late 1980s, that still starts quickly and reliably cuts wood. Working as a biomedical engineer at a local hospital supporting a variety of medical equipment, I find it unconscionable to sell a piece of equipment that could fail in such a hazardous state. Especially since this is a wood chipper that chips up to 2.5 limbs, one would expect a higher level of engineering to prevent such a failures knowing the forces involved. I am thoroughly disappointed that I have purchased one of these Mighty Macs knowing that reliability, safety, and robustness of design was not part of the design process for this piece of equipment. At this point, I am just thankful that I was not injured by this catastrophe engine failure.
Im writing you concerning the wheels on the subject chipper model with sn 7565181910820. On August 20th 2025 I was performing maintenance on the machine and checked the tire pressure and it was low. I could not attach my air hose to the valve stem so I removed the wheel put air in the tube to 30 psi. As max was stated on the tire. I screwed the valve cap on, and as I got the wheel about a foot off the ground preparing to install it back on the machine the wheel exploded. Part of the plastic wheel hit me in the face and forehead. The tire and tube dropped to the floor. This picture was taken before I found the piece that hit me in the head. It clearly shows the tire and tube intact inflated and with the valve cap in place. I also noticed that a piece of plastic was wedged in the tube. Fearing further flying debris I wrapped the tire and tube in a moving blanket and deflated it with a nail in a board with the bucket. I escaped major injury only because the wheel was off the ground and the largest piece of plastic rim was ejected to the floor. Other injuries could have occurred by not taking proper precautions with the rimless tire and tube that was still inflated. Fortunately the wheel was off the floor and machine so the force of the largest piece was directed downward. The manuals states to check the tire pressure. I couldnt find a recommended pressure. The tire is labeled max 30 PSI
The consumer stated that he was using his wood chipper vacuum when he powered it off and walked away . The consumer looked back that the product appeared to be steaming. The consumer figured that this was not steam and looked at the product little closer and figured this may be a gas leak deficiency. The consumer waited 15 minutes to inspect the product and found that there is a hole in the gas tank. The consumer knows that the muffler wore out to the point where it melted a hole in the gas tank. The consumer was using the product for an 45 minutes to an hour in his backyard. The consumer could not smell any gas, although he does have a sinus issue. The product appears to show no physical damage like charring or discoloration. The product caused no damage to his home and was not injured by the product. The consumer opted not to call the fire department after the incident and has had no problems breathing. The consumer called the retailer on Monday to check if there was a recall on August 1, 2011. They called him back the next day and told him that the product was not on recall. The consumer called the firm on August 4, 2011 to inquirer if there was a recall for the product. The consumer provided the firm with his phone number for a callback. The consumer got a response from the local dealer who reiterated to him that there was no recall for the product. The consumer was told by the firm that they were going to contact the company that made the engine of the product was made by another company and never received a response from the firm. The firm stated that they would call the other company and the consumer would be called back.
The first time I started up a never previously use DK2 wood chipper the machine made a terrrible noise and the cutting blade on the drum that spins to chip the wood had come off the drum, shearing the bolts and the blade fortunately became lodged transversely in the discharge shoot of the chipper. It could have easily been expelled at high speed from the device and seriously injured or killed someone.
Used wood chipper for about 5 minutes it smoked then burst into flames
Product used was a Troy-Bilt Wood Chipper model number 24A-414B766. Impeller is mounted with four flail assemblies. Flails are secured to impeller through a combination of a spring pin and retaining clip. One flail came loose during operation of wood chipper and was tossed about inside the unit until the engine was stopped when the flail jammed the impeller from spinning. Upon inspecting the impeller, discovered retaining clip was missing on all four flail assemblies and three of four spring pins were missing. Fortunately, no injuries. Significant damage noted to flails (especially to the one that broke loose). Additional information regarding the risk of harm: A technical expert on this product recently advised when the flail released and was tossed around by the impeller, pieces of metal could have been discharged from the side chute. Furthermore, when the flail abruptly forced the engine to stop when it jammed the impeller, there was a risk the engine could have exploded. With this information, I would think it is reasonable to conclude under either situation, pieces of metal could have impaled anyone standing nearby.
Hello, I bought a wood chipper from an online retailer - GudCraftOnline - through an Amazon link. Retailer: www.GudCraftOnline.com I've only used it twice and the second time a piece of metal popped out inside of it while it was running, causing major damage to the chipper and blades, and riking my life in the process. I tried to get the manufacturer's information from GudCraftOnline but they responded with the following: -------------- Date: Fri, 15 Apr 2011 12:57:19 -0700 Subject: Re: Warranty on Wood Chipper From: [REDACTED] To: [REDACTED] No sorry, we do not provide manufacture information. Sorry. -------------- This incident as it was very dangerous, and could have ended up badly had the metal pieces escaped from the entry point into the chipper. Luckily they hit the insides, and then I turned the chipper off. But in that short time they made big dents on all sides on the chipper popped the whole metal plates off one another... Had the piece of metal been flung by the blade in the direction of the opening, it would have hit me straight in the face/head and at the speed it was being spun, I'm certain it could have caused my death. If you see the pictures of the piece of metal and what became of it and of the wood chipper, you'll understand. http://www.gudcraftonline.com/SearchResults.asp?Cat=31
Showing 8 of 20 reports.
Product Recalls
Search for active and past recalls related to power leaf mulchers and grinders on the CPSC website.
Frequently Asked Questions
How dangerous are power leaf mulchers and grinders?
Based on 20 years of CPSC data, power leaf mulchers and grinders have a danger score of 34/100 (low risk). An estimated 1,157 ER-treated injuries occur annually in the U.S. related to this product category.
What are the most common injuries from power leaf mulchers and grinders?
The most common injury is laceration to the finger, accounting for approximately 3,800 injuries over 20 years.
Are injuries from power leaf mulchers and grinders increasing or decreasing?
Stable over 5 years.
Who is most at risk for power leaf mulchers and grinders injuries?
The 45-54 age group accounts for the most injuries, with approximately 4,933 cases recorded over 20 years. Males are more frequently injured in this age group.
What happens when someone is injured by power leaf mulchers and grinders?
Of all ER visits involving power leaf mulchers and grinders, approximately 8.1% result in hospital admission. The majority of patients (91.9%) are treated and released from the emergency department.
How can I report a safety problem with power leaf mulchers and grinders?
You can file a consumer incident report at SaferProducts.gov, the official CPSC reporting portal. Reports help the CPSC identify emerging hazards and trigger investigations or recalls. You can also call the CPSC hotline at 1-800-638-2772.
Related Products in Lawn & Garden Equipment
Safety Guides
What this means for you
Treat the 34/100 score as relative risk between products, not your personal odds of injury.
- See where this category ranks against every other tracked product. Full rankings
- Injuries cluster in the 45-54 age group, take extra care if that describes your household.
- Check for active recalls on this product before you assume it is safe. CPSC recalls
NEISS estimates ER-treated injuries from a national probability sample of hospitals; they do not capture injuries treated elsewhere or not treated at all.
Data: CPSC National Electronic Injury Surveillance System (NEISS) 2005–2024 and SaferProducts.gov consumer incident reports. Injury estimates are based on a nationally representative probability sample of U.S. hospital emergency departments. This page is for informational purposes only and is not affiliated with the CPSC.
Read our methodology - how this data is sourced, scored, and verified.