Charcoal
Twenty years of CPSC NEISS emergency-room records for this consumer product category, combined with demographic breakdowns, multi-year injury trends, and matching recall notices.
Home Workshop Tools & Equipment · CPSC Code 917
Down 17% over 5 years
The verdict
Charcoal carry a danger score of 34/100 (low risk), driven by roughly 1,330 ER-treated injuries a year that are declining by about 17% over the last five years.
- 34/100
- danger score (low risk)
- 1,330
- ER visits per year (avg)
- 8.0%
- end in hospital admission
- 0-4
- most-injured age group
Every figure is rendered from the CPSC NEISS record for product code 917 - last data year 2024.
PlainSafety danger score
How this 34/100 score is built
The score is computed from four CPSC-derived factors for charcoal - no opinion, no editorializing:
- Injury volume1,330 ER visits/yr
- Severity (hospitalization rate)8.0%
- Fatality rate0.00%
- 5-year trend-17%
See the full methodology for the exact weighting of each factor.
What the CPSC Data Shows
Charcoal (CPSC product code 917, in the Home Workshop Tools & Equipment category) generate an estimated 1,330 emergency-room visits every year in the United States, adding up to roughly 26,604 ER-treated injuries across the 20-year span from 2005 to 2024. PlainSafety derives a danger score of 34/100 for this category (low risk), combining raw injury volume, demographic reach, severity of outcome, and multi-year trend. The five-year trajectory shows that injury counts are declining by about 17% over the last five years, with the busiest year on record being 2015 (2,006 estimated ER visits) and the quietest 2008 (544 estimated visits).
The single most common ER diagnosis for charcoal is burns, thermal to the foot, accounting for approximately 12,227 visits across the 20-year NEISS window, followed by burns, thermal to the hand (3,302 cases). The 0-4 age group absorbs the largest share of injuries, about 6,864 cases over the NEISS window, and males appear slightly more often than the opposite sex in that cohort. Severity outcomes from the NEISS disposition field show that 8.0% of ER visits involving this product end in hospital admission or transfer.
Beyond the hospital-sampled NEISS projections, this page also aggregates 7 consumer incident reports filed directly on SaferProducts.gov, plus 20 anonymized ER narratives - together forming a layered picture of how charcoal fail in real households. Every figure on this page comes from CPSC-published data: NEISS projects national estimates from a probability sample of about 100 U.S. hospital emergency departments, while SaferProducts.gov collects voluntary reports from consumers, manufacturers, and clinicians. The danger score, trend indicators, and demographic breakdowns update automatically when CPSC releases a new yearly NEISS file, which is why this page is dated 2024-12-31. For regulatory context, consult CPSC recall notices and the SaferProducts.gov public database linked below.
Annual Injury Estimates (2005–2024)
Source: CPSC NEISS national estimates CPSC NEISS national estimates Injuries represent ER-treated cases only
Who Gets Injured?
| Age Group | Male | Female | Total |
|---|---|---|---|
| 0-4 | 4,215 | 2,649 | |
| 5-14 | 3,579 | 2,232 | |
| 15-24 | 1,706 | 1,868 | |
| 25-34 | 1,781 | 1,224 | |
| 35-44 | 1,744 | 1,228 | |
| 45-54 | 1,568 | 726 | |
| 55-64 | 827 | 446 | |
| 65-74 | 226 | 202 | |
| 75+ | 169 | 213 |
Most Common Injuries
| Body Part | Diagnosis | Est. Injuries |
|---|---|---|
| Foot | Burns, Thermal | |
| Hand | Burns, Thermal | |
| All Parts Body | Anoxia | |
| Lower Arm | Burns, Thermal | |
| Face | Burns, Thermal | |
| Finger | Burns, Thermal | |
| Toe | Burns, Thermal | |
| Lower Leg | Burns, Thermal | |
| Eyeball | Contusions, Abr. | |
| Lower Trunk | Other | |
| Lower Trunk | Burns, Thermal | |
| Eyeball | Burns, Thermal | |
| Ankle | Burns, Thermal | |
| Lower Trunk | Strain, Sprain | |
| Eyeball | Foreign Body |
Severity Breakdown
ER Visit Narratives
Real anonymized emergency room reports from the CPSC NEISS database.
43YOM WAS LIFTING HEAVY CHARCOAL AND DEVELOPED LOW BACK PAIN. DX: LOW BACK PAIN
69 YOM C/O INJ TO TOE/FOOT WHEN HE ACCIDENTLY STEPPED ON SOME HOT CHARCOAL AT HOME NO FD DX THERMAL BURNS TO TOE/FOOT
28 YOM TRIPPED AND FELL ONTO A FIRE ON FRIDAY AND ONE OF THE COALS STUCK TO HIS HAND BRIEFLY WITH BLISTERING OF HAND. DX: NO DX.
5 YOM FELL INTO LIT CHARCOAL AT CHURCH DX; BILAT HAND BURNS
14YOF STATES THAT SHE WAS WALKING ON THE BEACH AND DIDN'T REALIZE THAT SOMEONE HAD THROWN HOT CHARCOALS IN THE SAND AND SHE STEPPED ON ONE BURNING LEFT FOOT DX: SECOND DEGREE BURN OF LEFT FOOT
18MOF WAS OUTSIDE IN THE BACKYARD WHILE HER FATHER WAS CLEANING OUT THE GRILL AND SHE ACCIDENTALLY STEPPED ON A HOT CHARCOAL WITH HER RIGHT FOOT DX: PARTIAL THICKNESS BURN OF RIGHT FOOT
67 YOM WAS BARBEQUING AND THINKS SOME CHARCOAL FELL OUT AND BURNED THE BOTTOM OF HIS FOOT. DX: PARTIAL THICKNESS BURN OF RIGHT FOOT, CELLULITIS OF RIGHT LOWER EXTREMITY
7YOF C/O FOOT BURN S/P PT'S MOTHER STATES THAT THEY WERE AT A PARK IMMEDIATELY PRIOR TO ARRIVAL WHEN PATIENT WAS PLAYING. PATIENT DID NOT NOTICE THE HOT COALS FROM A NEARBY GRILL ON THE GROUND. MOTHER STATES THAT PATIENT JUMPED ON THEM WITH HER TIPPY TOES AND IMMEDIATELY JUMPED OFF. DX: BURN OF TOE OF LEFT FOOT; BURN OF TOE OF RIGHT FOOT
27 YOM WAS LIGHTING CHARCOAL BRIQUETTES IN A BBQ WHEN THE FLAMES WERE NOT CATCHING THE BRIQUETTES, SO HE SPRAYED ISOPROPYL ALCOHOL WHICH CAUGHT HIS SHIRT ON FIRE. HIS FRIEND PUT OUT THE FIRE. FD NS. +BURNS LEFT UPPER EXTREMITY, CHEST, ABDOMEN. DX: BURN INVOLVING 30-39% OF BODY SURFACE, HYPERTENSION
64YOF PRESENTS WITH LOW BACK PAIN THAT HAS BEEN ONGOING FOR 5 DAYS AFTER LIFTING A LOT OF BAGS OF HEAVY CHARCOAL WHILE HELPING A FRIEND AND THEN PLAYED A GAME OF BASEBALL AND WAS SLIDING INTO BASES. DX: SCIATICA, LOW BACK, LUMBAR RADICULOPATHY
64YOM, ACCIDENTALLY STEPPED ONTO HOT CHARCOAL BURNING THE PLANTAR ASPECT OF HIS TOES, DX: BURN
77YOF PT FELL 2 DAYS AGO AND BURNING CHARCOALS FROM A GRILL FELL ONTO HER LT ARM HAS BLISTERS TO LT FOREARM DX: PAIN OF LT HIP PARTIAL THICKNESS BURN OF LT FOREARM
Consumer Incident Reports
Reports filed by consumers on SaferProducts.gov.
(07/04/2022) The consumer has a safety concern about the product. He stated that the briquets produces a lot of smoke, which is more than usual for other brands. This is the first time that the consumer has used this brand. Also, after the air supply was closed, it took almost 6 hours for the coals to cool. The consumer also stated that the smoke from the briquets caused a burning sensation in his mother's lungs. She did not require any medical attention.
Kroger simple truth 100% natural hardwood lump charcoal that we purchase regularly always has items that are not charcoal, rocks and wood that is not charcoal and one time, melted metal with insulation attached which I felt could produce dangerous fumes or particles if burned.
He used the charcoal 2 times previously, but when he planned to use it the 3rd time, he found housing insulation mixed inside the bag with the charcoal. Hes extremely concerned about what he may have been exposed to. He said people should not be exposed to any housing insulation, and especially mixed in a product used to cook food with. The consumer still has the product if needed.
(12/20/2022) The consumer wanted to get rid of odors in his home. He searched online and read that charcoal could be used to remove odors. The consumer filled 2 small cardboard boxes with charcoal. He placed 1 in his bedroom and 1 in his kitchen, overnight. When the consumer woke up the next morning, he had difficulty breathing. This was later 4-6-2023. He called his brother and was taken to a nearby hospital and placed in intensive care. He stayed in the hospital for a few days and was released. But approximately 1 2 days after being released, he returned to the hospital and was kept for a few more days. Since that time, he has had chemotherapy treatments, a CT scan and radiation treatment. The consumer claims that Creosote was used to make the charcoal, and it caused him to develop cancer. (Approx. 2022 or early 2023): He called the manufacturer and reported the matter to them, but they did not offer to do anything for him. Before I got cancer. The consumer also viewed information on the internet, where he claimed that other people noted adverse effects from using charcoal.
Caller reporting that the charcoal after it was burning for a while he went to check on it and it started exploding about 12 feet from where he was standing, dispersing particles everywhere. He stated that a projectile object hit him in both eyes causing injuries. Caller stated that he went to the Memorial Hermann hospital emergency care TX, where he was treated and released for follow-up. Caller stated that the manufacturer was not contacted as yet. Caller feels that this product is a safety hazard and should be recalled.
On Saturday April 14th my son was grilling hot dogs using Expert Grill Instant Lighting Charcoal which we believe may have led to him having a seizure. He cooked with this product around 1-2 P.M. at his grandmothers house across the street from mine. I returned home from work around 6 p.m. and as I walked to her house I noticed a strong odor that smelled like fireworks, particularly the black snake fireworks that came in a small tablet and when lit would grow into an ash snake. This odor was coming from the grill that was used 4 hours earlier. I asked my son, daughter and their mother if they noticed the strong smell and they agreed it didnt smell like charcoal normally does. With the exception of my son everybody was inside while the charcoal was being lit but did notice the smell after the food was done and they came outside. A couple of people, including my daughter, stated that the food had an odd taste but didnt think much more of it. A hot dog was prepared for me and later as I got it out of the fridge and re heated in the microwave I could smell the odd odor once again and after taking a bite I even tasted it on the food so I threw it away. I asked them what kind of charcoal was used and if they found anything odd about it when they opened the bag and they commented that the coals went up in flames extremely quick unlike other charcoal that takes a little time to light and a couple of minutes to be fully engulfed. Early the next morning my son had a violent seizure that required a call to 911 with an ambulance transport to the hospital. He had a blood and urine test to rule out drugs plus two brain scans to look for physical problems. He was then transported to another hospital where he was given an MRI and EEG with these tests requiring him to stay in the hospital overnight. All of the tests came back negative and he was released the following day though per Virginia law he cannot drive for six months. The neurologist said though they ruled ou
On 07/10/2013 I purchased Stater Bros Brand 3lb bag of Light the bag charcoal for a family vacation. On 07/12/2013 we were on a beach in Lake Havasu getting ready to bbq using the [REDACTED] BBQ pit, I put the entire bag in the pit unopened like the instructions indicated and lit the bag with a long lighter the bag emploded and fire flashed back and burned both of my hands on top of my fingers I ran away from it and a family went over to light the BBQ not realizing how bad I was burned and lit the bag again and the bag againg emploded and flashed back on him. My concern is that this could potentially happen to others I received 2nd and 3rd degree burns on the tops of my fingers that became infected and was very painful
Product Recalls
Search for active and past recalls related to charcoal on the CPSC website.
Frequently Asked Questions
How dangerous are charcoal?
Based on 20 years of CPSC data, charcoal have a danger score of 34/100 (low risk). An estimated 1,330 ER-treated injuries occur annually in the U.S. related to this product category.
What are the most common injuries from charcoal?
The most common injury is burns, thermal to the foot, accounting for approximately 12,227 injuries over 20 years.
Are injuries from charcoal increasing or decreasing?
Down 17% over 5 years.
Who is most at risk for charcoal injuries?
The 0-4 age group accounts for the most injuries, with approximately 6,864 cases recorded over 20 years. Males are more frequently injured in this age group.
What happens when someone is injured by charcoal?
Of all ER visits involving charcoal, approximately 8.0% result in hospital admission. The majority of patients (92.0%) are treated and released from the emergency department.
How can I report a safety problem with charcoal?
You can file a consumer incident report at SaferProducts.gov, the official CPSC reporting portal. Reports help the CPSC identify emerging hazards and trigger investigations or recalls. You can also call the CPSC hotline at 1-800-638-2772.
Related Products in Home Workshop Tools & Equipment
Safety Guides
What this means for you
Treat the 34/100 score as relative risk between products, not your personal odds of injury.
- See where this category ranks against every other tracked product. Full rankings
- Injuries cluster in the 0-4 age group, take extra care if that describes your household.
- Check for active recalls on this product before you assume it is safe. CPSC recalls
NEISS estimates ER-treated injuries from a national probability sample of hospitals; they do not capture injuries treated elsewhere or not treated at all.
Data: CPSC National Electronic Injury Surveillance System (NEISS) 2005–2024 and SaferProducts.gov consumer incident reports. Injury estimates are based on a nationally representative probability sample of U.S. hospital emergency departments. This page is for informational purposes only and is not affiliated with the CPSC.
Read our methodology - how this data is sourced, scored, and verified.